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Curriculum Vitae
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Rui Pedro Inácio Amaro | 13/04/1976 | Portuguese Rua Académico Futebol Clube, 309, 2º Esq., 4200-‐602 Porto -‐ Portugal +351 919 320 074 | [email protected] Driving license
Professional Experience
July 2013 to
present
October 2010 to
June 2013
Mars 2008 to
October 2010
BorgWarner – BorgWarner Emissions Systems Portugal
Program Manager
Glow Plug Control Modules – USA, Germany, France and South Korea clients
-‐ Leading the program team to deliver timing/cost/quality/product performance objectives.
-‐ Establishing and building effective customer interfaces.
-‐ Controlling, tracking and reporting program status throughout the program life.
-‐ Defining workload and resource requirements in conjunction with functional departmental manager to deliver the
program.
-‐ Lead Cross Functional Team.
-‐ Ensuring all relevant procedures are followed when delivering the program.
GE Energy – GE Power Controls Portugal
Maintenance Manager and Lean Manufacturing Leader
-‐ Management of the maintenance team.
-‐ Management of the facilities, machines (plastic injections and compression machines, mechanical presses, welding
machines, test lines, etc.).
-‐ Management of the injection plastic tools and equipment selection, execution and test.
-‐ Lean team management.
-‐ Lean tools management (VSM, kaizen, SMED, 5S, cell lines, one piece flow, ideas program, etc.).
-‐ Lean projects management.
-‐ Work conditions and ergonomic projects management.
-‐ FEUP and Minho University masters co-‐advisor in LEAN areas.
Renault – CACIA manufacturing plant – Engineering department
Process Engineering Unit Manager
Gearbox – Pinions, Wheel, Shafts and Selector Fork
-‐ Unit management and key performance indicators follow up (cost, time, quality and human resources)
-‐ Management of the manufacturing machines selections, executions and installation.
-‐ Accomplish the main objectives in terms of costs, time, quality and performance.
-‐ Project quality tools (process capability study, process validation plan, Matrix QA, AMDEC flux) and project TPM
accomplishment.
-‐ Product project team cooperation, participation in the manufacturing process validation, project main risks
identification. Validation tests execution. Prototypes manufacturing.
-‐ Manufacturing department assistance accomplishment and manager the process and product improvements.
-‐ Installed manufacturing machines performance follow up.
April 2007 to
February 2008
Renault – CACIA manufacturing plant – Engineering department
Process Engineering Unit Manager
Balancer shaft, Flywheel and Exhaust Manifold cape
Idem
Curriculum Vitae
2/4
January 2006 to
Mars 2007
Renault – CACIA manufacturing plant – Engineering department
Process engineering project manager / Process design engineer
Balancer shaft projects (pinions and crankshaft wheel) and flywheel projects
-‐ Management of the manufacturing machines selections, executions and installation. Machine suppliers’ technical
negotiations. Technical-‐economics choice validations.
-‐ Accomplish the main objectives in terms of costs, time, quality and performance. PDCA, ANPQP, QC Story and 5
whys tools exploitation.
-‐ Project quality tools (process capability study, process validation plan, Matrix QA, AMDEC flux) and project TPM
accomplishment.
-‐ Product project team cooperation, participation in the manufacturing process validation, project main risks
identification. Validation tests execution. Prototypes manufacturing.
-‐ Manufacturing department assistance accomplishment and manager the process and product improvements.
-‐ Installed manufacturing machines performance follow up.
November 2002 to
December 2005
Renault – CACIA manufacturing plant – Engineering department
Process design engineer
Balancer shaft project (pinions and crankshaft wheel)
-‐ Machining process and tolerance definition.
-‐ Product and process definitions with the product design team (Rueil technical plant) and with the crankshaft process
engineering team (Renault Cléon manufacturing plant).
-‐ Prototypes and preliminary series manufacturing. Benchmarketing.
-‐ Machines devices (tools, parts indexing systems, etc.) and new machines (conveyors, turning machine, etc)
definitions and technical negotiations. Machines and machines devices receptions.
-‐ Gears manufacturing process validation and definition (turning, hobbing, hardening process, hard turning and tooth
grinding). Manufacturing process improvements.
-‐ Control plan, product/process validation plans, product/process and quality assurance dossiers. Quality tools
(process capability study, process validation plan, Matrix QA, AMDEC flux, QC Story, ANPQP). Maintenance tools (TPM
in project) and manufacturing improvements tool (RUN’s).
-‐ University training orientation (FEUP) in the balancer shaft test machine, “Estudo e exploração do banco de ensaios
das árvores de equilibragem do motor M1D”.
September 2001
to
October 2002
CIFIAL, Cifial SI – Serviços de Consultoria e Informação, Lda
Process engineering, forging area
-‐ Forging process improvements. Equipment selection and project. New project support. Forging dies analyses.
-‐ Continuous improvements.
-‐ New projects
-‐ New machines definition
September 1999
to
August 2001
INEGI – Instituto de Engenharia Mecânica e Gestão Industria
CETRIB – Unidade de Tribologia e Manutenção Industrial
-‐ Researcher in a R&D European project, named “Reduction of Fluid Lubricant Use in Heavy Loaded Motion
Transmission System through the Application of Self-‐Lubricant Coatings”.
Curriculum Vitae
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Education
2008-‐2009
1999-‐2001
1994-‐1999
EGE – Escola de Gestão Empresarial (Univ. Católica, Univ. Aveiro, AEP) -‐ www.ege.pt
Management course
FEUP – Faculdade Engenharia da Universidade do Porto
Master degree in Mechanical Engineering – Mechanical Construction Profile.
Dissertation topic “Comportamento tribológico de revestimentos auto-‐lubrificantes para engrenagens”.
FEUP – Faculdade Engenharia da Universidade do Porto
Mechanical Engineering Degree – Machine Design Profile.
Additional Knowledge Languages and Computer Skills Native language Portuguese
Others languages
English | TOEIC certificate “Test of English for International Communication” (September 2003)
Listening: 445, Reading: 355, Total: 800 (10-‐990) Francês |TFI certificate “Test de Français International” (November 2007)
Compréhension orale: 405, Compréhension écrite: 360, Total: 765 (10-‐990) − Windows 98/NT/2000/XP/Vista; Microsoft Office: Word, Excel, PowerPoint; Internet Explorer Training
− Resource Allocation for Product Leadershit, BorgWarner, Ludwigsburg, Germany
− Building Essential Leadership Skills, GE Energy, Bielsko-‐Biala, Poland
− Project Management at GE, GE Oil and Gas, Aberdeen, Scotland
− Action Workout Increase production capacity, Shingi Jutsu USA Corporation, GE Power Controls Poland plant, Klodzko, 2011.
− Action Workout Increase production capacity, Lean Consulting Group, GE Power Controls Belgian Plant, Ghent, 2011.
− Action Workout Value Stream Mapping, The Murli Group, GE Power Controls Poland plant, Klodzko, 2010.
− Renault Management 1 – Politique et enjeux stratégiques de Renault et De la stratégie au développement personnel, École de Management
de Lyon, Technocentre Renault, Guyancourt, 2007.
− Leadership and team management, Reptus, CACIA, Aveiro, 2005 e 2006.
− Animation and conduction of meetings, Reptus, CACIA, Aveiro, 2005.
− Design to Quality Process, Renault, CACIA, Aveiro, 2005
− Project management training course, based on the PMBOK -‐ Project Management Body of Knowledge, from the PMI -‐ Project Management
Institute, AIDA, Aveiro, 2005.
− Assertive communication, Reptus, CACIA, Aveiro, 2004
− Conflicts management, Reptus, CACIA, Aveiro, 2004.
− SESAM 3/JPOM 3 training course, Renault, Renault France, Paris, 2004.
− Work teams improvement, Iberconsult, CACIA, Aveiro, 2003.
Publications
− «Behavior of composite surface coatings in heavily loaded rolling/sliding contacts: Molybdenium disulfide / Titanium vs. Carbon /
Chromium», Wear, 2005.
− «Influence of low friction coatings on the scuffing load capacity and efficiency of gears», Tribology International, 2005.
− «Carbon/chromium low friction surface coating for gears application», Industrial Lubrification and Tribology, 2005.
− «MoST coating for gears», Current Trends in Tribology, 2004.
− «Molybdenium disulfide/Titanium low friction coating for gears application», Tribology International, 2004.
− «MoST low friction coating for gears application», GEARS 2003. Gears and Transmissions workshop, FEUP, Porto, June 2003.
Curriculum Vitae
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− «Lubrificação e Desgaste de Engrenagens: Novos Modelos, Materiais e Revestimentos de Superfície», 4º Lub Tech – Veículos
Industriais e Lubrificação, Galp Energia – Lubrificantes Galp, Porto, November 2001.
− «Estudo da aplicabilidade do revestimento de Graphite-‐iC em engrenagens», 7as Jornadas Portuguesas de Tribologia, ISEP, Porto,
June 2000.
Activities and interests
− Photography -‐ www.olhares.com/ruiamaro | http://www.linkedin.com/in/ruiamaro