Pneumaticos_a_disco.pdf

04/2010

Freios Pneumticos a Disco Pneumatic Disc Brakes

02

Freios

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Este catlogo substitui todas as edies anteriores que perdem

assim sua validade.

Os dados tcnicos contidos neste catlogo referem-se aos atualmente

usados pela VULKAN DRIVE TECH.

As alteraes com base em avanos tecnolgicos so reservadas.

Em caso de dvidas ou para obter esclarecimentos, consulte a VULKAN.

This catalogue replaces all prior issues which become thus invalid.

The technical data contained in such catalogue refer to those

currently used by VULKAN DRIVE TECH.

Changes based on technological advances are reserved. In case of

doubt or further clarifications please contact VULKAN.

Edio 04/2010

Todos os direitos de cpia, reimpresso e tradues so reservados.

Alteraes dimensionais e construtivas so reservadas sem prvio aviso.

Issue 2010/04

All rights of duplication, reprinting and translation are reserved.

We reserve the right to modify dimensions and constructions

without prior notice.

03

ndiceIndex

Conhea a Importncia dos Freios Pneumticos / How Important VULKANs Pneumatic Brakes Are ..................................................................... 06

Linhas M e D Apresentao / M and D Lines - Presentation ....................................................................... 07

Seleo de Freios / Brake Selection ..................................................................................... 08

Tabela de Torques - Freios MU, MS e DM / Torque Tables - MU, MS and DM Brakes ...................................................................... 08

Tabela de Torques - Freios MR, DR e DVP / Torque Tables - DR, DVP and MR Brakes ...................................................................... 09

Freios Pneumticos a Disco Apresentao / Pneumatic Disc Brakes Presentation ............................................................................................. 10

Freios Pneumticos a Disco - Linhas M e D / Pneumatic Disc Brakes - M and D Lines ............................................................................... 11

Desenhos e Dimenses - Freio MU / Drawings and Dimensions - MU Brake ......................................................................................... 12

Desenhos e Dimenses - Freios MS e DM / Drawings and Dimensions - MS and DM Brakes ................................................................ 13

Desenhos e Dimenses - Freios MR e DR / Drawings and Dimensions - MR and DR Brakes ................................................. 14

Desenhos e Dimenses - Freio DV-P / Drawings and Dimensions - DV-P Brake ............................................................................................... 15

Desenhos e Dimenses - Freios MRK e DKR / Drawings and Dimensions - MRK and DKR Brakes ............................................. 16

Desenhos e Dimenses - Freio DV-EP / Drawings and Dimensions - DV-EP Brake ........................ 17

Discos e Cubos para Linhas MS, DM, DR, DV-P, DV-EP e K / Discs and Hubs for Lines MS, DM, DR, DV-P, DV-EP and K .................... 18

Desenhos e Dimenses - Freios 790P e 780P / Drawings and Dimensions - 790P and 780P Brakes .............................................. 19

Desenhos e Dimenses - Freios 770P , 740P e 750P / Drawings and Dimensions - 770P , 740P and 750P Brakes ...................................20

Desenhos e Dimenses - Freios 740DP-1 e 740DP-2 / Drawings and Dimensions - 740DP-1 and 740DP-2 Brakes ...................................... 21

Desenhos e Dimenses - Freios 650P-1 e 650P-2 / Drawings and Dimensions - 650P-1 and 650P-2 Brakes ................................... 22

Desenhos e Dimenses - Freios 645P e 640P / Drawings and Dimensions - 645P and 640P Brakes ...................................... 23

Desenhos e Dimenses - Freios 650EP e 645EP / Drawings and Dimensions - 650EP and 645EP Brakes ......................................... 24

Desenhos e Dimenses - Freios 800P-12.7 e 800P-38.1 / Drawings and Dimensions - 800P-12.7 and 800P-38.1 Brakes .............................. 25

Desenhos e Dimenses - Freios 800PM-1 e 800PM-2 / Drawings and Dimensions - 800PM-1 and 800PM-2 Brakes ........................................ 26

Desenhos e Dimenses - Freio 800DP / Drawings and Dimensions - 800DP Brake ............................................................................... 27

Desenhos e Dimenses - Freio 5P / Drawings and Dimensions - 5P Brake ......................................................................................... 28

Desenhos e Dimenses - Freio 4P / Drawings and Dimensions - 4P Brake ...................................................... 29

Desenhos e Dimenses - Freios 3P-1 e 3P-2 / Drawings and Dimensions - 3P-1 and 3P-2 Brakes ................................................................. 30

Desenhos e Dimenses - Freio 3DP-5 / Drawings and Dimensions - 3DP-5 Brake ........................................................................................ 31

Desenhos e Dimenses - Freio 3DP-7 / Drawings and Dimensions - 3DP-7 Brake ...................................................... 32

Dados Tcnicos - Freio FHD-VMK / Technical Data FHD-VMK Brake ..............33

Desenhos e Dimenses - Freio FHD-VMK / Drawings and Dimensions - FHD-VMK Brake ............................................................ 34

Embreagem e Freio Pneumtico - EFP1 / EFP1- Clutch and Pneumatic Brake ................................................................................ 35

Desenhos, Dimenses e Torque - Freios EP-8 e EPD-8 / Drawings, Dimensions and Torque - EP-8 and EPD-8 Brakes ....................................... 36

Painel Eletropneumtico Apresentao / Electro-pneumatic panel - Presentation ............................................................................................... 37

Discos Autoventilados - Espessura 30 mm / Self-Ventilated Discs - 30mm Thickness .............................................................................................. 38

Anotaes / Notice ....................................................................................................................................................................................................... 39

04

As divises VULKAN Couplings, VULKANDrive Tech, VULKAN Lokring, VULKANSeaCom e suas subsidirias formam o GrupoVULKAN. Essas empresas so ativas em dife-rentes ramos internacionais. Embora estejamposicionadas diferentemente no mercado,elascompartilham uma meta comum: a produode bens de alta qualidade a preos competitivos.Toda deciso tomada pela gerncia, bemcomo a interao dos nossos colaboradorescom os clientes visa essencialmente alcanareste objetivo.

Esta poltica assegura que cada empresa per-tencente ao grupo VULKAN seja inovadora edinmica com relao a seus produtos, aese mercados.

VULKAN Drive Tech (VDT) uma divisodo grupo VULKAN, caracterizada pela diver-sidade de mercados que abrange tanto nosegmento industrial (siderurgia, minerao,indstria petrolfera, energia, etc.), quanto notipo de mercado e aplicaes de cada pas;levando em considerao que cada segmentoe/ou pas possui suas prprias caractersticaseconmicas, sociais e culturais. Tudo istoretrata a nossa flexibilidade em nos adaptaras demandas exigidas por cada mercadoonde atuamos.

A VULKAN Drive Tech provedora de soluesem transmisso de potncia, com sede noBrasil, conta com profissionais qualificados euma poltica de qualidade e meio ambientecertificada pelas normas ISO 9001:2000 eISO 14001:2004.

05

The VULKAN Couplings, VULKAN DriveTech, VULKAN Lokring, VULKAN Seacomdivisions and their subsidiaries compriseVULKAN Group. Such companies operate indifferent international fields. Although posi-tioned differently in the market, they share acommom target: higher quality goods pro-duction through competitives prices. Everydecision made by the management and theemployees interaction with the clients aimbasically to reach such goal.

Such commitment assures that each companybelonging to VULKAN Group is innovativeand dynamic in relation to their productsand actions.

VULKAN DRIVE TECH (VDT) is a VULKANGroup division characterized by the diversityof markets to be reached. Such diversity maybe both by Industrial Segment (Steel plant,Mining, Petrochemicals, etc.) and by thecountry where the product trade and appli-cation is performed; taking into regard thateach segment and/or country has their ownsocial/economic and cultural characteristics.This means that we must portray flexibilityso we can fit to the specific conditions requiredby each market where we perform to discloseour company and its products.

VULKAN DRIVE TECH is specialized in powersupply solutions, located in Brazil with expertsco-workers and an environment and qualitypolicy certified by standards ISO 9001:2000and ISO 14001:2004.

06

Os Freios Pneumticos VULKAN so versteis e oferecem vrias

opes de frenagem com um mesmo modelo de freio.

Sua fora de frenagem pode ser controlada facilmente com um simples

painel de controle, composto por uma unidade de conservao de

ar, uma vlvula direcional com acionamento atravs de solenide e

respectivas interligaes entre os componentes e os freios.

Variando-se a presso de trabalho do sistema atravs do regulador

de presso da unidade de conservao de ar, o conjunto de freio e

disco proporciona diferentes torques de frenagem.

Para as aplicaes mais crticas,nas quais o controle das frenagens exige

preciso e suavidade visando eliminar riscos de rupturas de componentes

dos acionamentos, balanos de cargas indesejveis e instabilidades

de processo,a VULKAN desenvolveu uma vasta gama de controladores

e painis de comando especficos para cada aplicao; por exemplo,

translao de pontes rolantes,geradores hidroeltricos e tensionamentos.

No caso especfico dos painis de comando para tensionamento,a VULKAN

fornece todo o sistema de controle,ou seja,desde os sensores de monitora-

mento da tenso, vlvulas proporcionais, controladores lgicos pro-

gramveis, freios, discos e interligaes, de forma a solucionar definiti-

vamente os problemas de falta de qualidade final dos produtos.

A VULKAN fabrica freios de pequeno, mdio e grande portes com

diferentes formas construtivas, visando proporcionar instalaes

reduzidas e adequadas para cada aplicao.

VULKANs Pneumatic Brakes are versatile and provide several braking

alternatives in a single brake model.

Braking power can be easily controlled by means of a simple control

panel consisting of an air preservation unit plus a solenoid-driven

valve, and the respective connections between components and brakes.

By changing the systems work pressure through the pressure regu-

lator of the air preservation unit, the brake/disc set provides different

braking torques.

For more critical applications, in which braking control has to be

accurate and smooth to prevent breaking driving components, unde-

sirable load imbalance, and process unstableness, VULKAN developed

a wide range of controllers and control panels specific for each appli-

cation (such as overhead crane travel, hydro-electrical generators, and

tensioning system).

In the specific case of tensioning control panels, VULKAN provides the

whole system, i.e., voltage monitoring sensors, proportional valves,

programmable logic controllers, brakes, discs and interconnections so

as to definitely solving products quality related problems.

VULKAN manufactures small-, medium-, and large-size brakes in different

construction shapes and sizes to save space and suit each application.

Conhea a Importncia dos Freios Pneumticos VULKAN How Important VULKANs Pneumatic Brakes Are

Freios

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Pneu

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Brak

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A VULKAN se reserva o direito de alterar formas, valores e dimenses construtivas sem prvio aviso.VULKAN reserves the right to change shapes, values and construction dimensions without prior notice.

07

Freios Pneumticos a Disco - Linhas M e D Pneumatic Disc Brakes - M and D Lines

Os freios VULKAN das linhas M e D diferenciam-se principalmentepelo tipo de atuador utilizado em suas construes:

Os atuadores da linha M (freios MS e MR) possuem corpos de alumniofundido e diafragmas de borracha.

Os atuadores da linha D (freios DM, DR e DV) possuem camisas bru-nidas, mbolos e vedaes do tipo gaxeta e anel raspador.

As duas linhas subdividem-se em vrios modelos, formas construtivas, tipos

de atuao e utilizao, conforme tabela abaixo:

VULKAN M and D line brakes distinguish themselves mainly for thetype of the actuator used in their construction:

M line (MS and MR brakes) actuators have cast aluminum bodies andrubber diaphragms.

D line (DM, DR and DV brakes) actuators have burnished liners, gasket-type seals, pistons, and scraper rings.

The two brake lines are subdivided into several models, construction shapes,

drive types and uses, as shown in the table below:

Estes freios possuem capacidade de frenagem de 8 a 3.500 Nm, de acor-do com a presso aplicada e o dimetro do disco selecionado.

So freios de fcil instalao, ocupando pouco espao para elevadostorques de frenagem, necessitando apenas de inspees peridicas paragarantir o seu bom desempenho.

Os discos de freio so de construo simples, com massa reduzida e,consequentemente, baixa inrcia, podendo ser montados entre acoplamentosou em cubos independentes, com vrias alternativas de dimetro.

Fabricadas com material de alto coeficiente de atrito, as pastilhas dosfreios VULKAN permitem um maior aproveitamento da fora de frenagemcom a vantagem de serem de fcil e rpida substituio, auxiliando o trabalhode manuteno.

They have a braking torque capacity of 8 to 3,500 Nm, according to the pres-sure applied and the selected disc diameter.

They are easy-to-install, taking little space for high braking torque, requiring only regular inspections to provide good performance.

Brake disc construction is very simple,with reduced mass and consequently lowinertia. Brake disc may be mounted between couplings or in independent hubs,with several diameter alternatives.

Manufactured with a high friction ratio material, VULKAN disc brakepads improve braking force with the advantage of being easily and rapidlyreplaceable, thus helping maintenance work.

Pneumticapneumatic

Pneumticapneumatic

Pneumticapneumatic

Por mola /spring

Por mola /spring

Por mola /spring

Freio de parada ou freio tensionador para baixo torque de frenagem Holding brake or tension brake for low braking torqueFreio de parada dinmico ou freio tensionador para baixo torque de frenagem Holding, Dynamic brake or tension brake for low braking torque

Freio de parada dinmico ou freio tensionador para mdio e alto torques de frenagem Holding, Dynamic brake or tension brake for medium and high braking torque

Por mola /spring

Pneumticapneumatic

Freio de emergncia Safety brake (Emergency)

Modelo /Model

Frenagem /Applying

Desfrenagem /Releasing

Linha /Line

DVL12.7-EP

DV12.7-EP

DV25.4-P

DV12.7-P

DRK

DRD / DRA / DRB

DMG / DMD / DMA

MRKMSK

MRD / MRA / MRB

MSG / MSD / MSA

MU

Pneumticapneumatic

Pneumticapneumatic

Pneumticapneumatic

Por mola /spring

Por mola /spring

Por mola /spring

Freio de parada dinmico ou freio tensionador para baixo torque de frenagem Holding, Dynamic brake or tension brake for low braking torqueFreio de parada dinmico ou freio tensionador para mdio e alto torques de frenagem Holding, Dynamic brake or tension brake for medium and high braking torque

Pneumticapneumatic

Por mola /spring

Freio de parada dinmico ou freio tensionador para mdio e alto torques de frenagemHolding, Dynamic brake or tension brake for medium and high braking torque

Por mola /spring

Pneumticapneumatic

Freio de parada dinmico ou freio tensionador para mdio e alto torques de frenagem Holding, Dynamic brake or tension brake for medium and high braking torque


Por mola /spring

Pneumticapneumatic


Por mola /spring

Pneumticapneumatic


Modelo /Model

Frenagem /Applying

Desfrenagem /Releasing

Linha /Line

M

D

Utilizao /Application

Utilizao /Application

A VULKAN se reserva o direito de alterar formas, valores e dimenses construtivas sem prvio aviso.VULKAN reserves the right to change shapes, values and construction dimensions without prior notice. Frei

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08


Seleo de freios a disco

1- Freios de Servio:Para a escolha do tipo de freio deve-se calcular o torque de frenagemnecessrio com a seguinte equao:

Disc brake selection

1- Service Brakes:To select the adequate brake type, must compute the required braking torquethat may be defined through the following equations:

Obs.: * vlido para motores com potncia at 75 [hp] ou 55 [cv],tempo de frenagem menor que 5 segundos e sistemas de baixa inrcia.Consulte a VULKAN sobre outras aplicaes.Com o torque de frenagem calculado e o sistema de atuao definidocom a respectiva presso de trabalho, possvel consultar nas tabelasa seguir, o tipo, o tamanho do freio e o dimetro do disco.

Note: * Valid for motors with powers up to 75 [hp] or 55 [cv], with brakingtime shorter than 5 seconds and low-inertia systems. For others applications,please contact VULKAN.After the braking torque is computed and the drive system is defined with therespective work pressure, please see one of the tables below, selecting braketype and size, as well as disc diameter.

Or

P x 9,550MF = nMF = braking torque [Nm]

P = motor power [kW]n = brake disc speed [rpm]

x 1.5* P x 7,028MF = nMF = braking torque [Nm]

P = motor power [cv]n = brake disc speed [rpm]

x 1.5*

O

P x 9,550MF = nMF = Torque de frenagem [Nm]

P = Potncia do Motor [kW]n = Rotao do Disco de Freio [rpm]

MF = Torque de frenagem [Nm]P = Potncia do Motor [cv]n = Rotao do Disco de Freio [rpm]

x 1.5* P x 7,028MF = nx 1.5*

Tabela I Seleo de Freios / Table I Brake Selection

Dimetro do disco de freio [mm] x Torque de frenagem [Nm] / Brake disc diameter [mm] vs. Braking torque [Nm]Discos / DiscsPresso / Pressure 150

3710131720

7,000

123456

max. n (2) [rpm] / n mx. (2) [rpm]

2004914192429

4,600

25051218253138

3,600

30061423313947

3,000

Tabela II Freios MS (atuador de membrana) e DM (atuador com mbolo) Torque de Frenagem [Nm] /Table II MS Brakes (diaphragm actuator) and DM Brakes (piston actuator) Braking Torque [Nm]

Dimetro do disco de freio [mm] x Torque de frenagem [Nm] / Brake disc diameter [mm] vs. Braking torque [Nm]Presso /Pressure [bar] (1) Modelo /Model

MSG / DMGMSD / DMDMSA / DMAMSG / DMGMSD / DMDMSA / DMAMSG / DMGMSD / DMDMSA / DMAMSG / DMGMSD / DMDMSA / DMAMSG / DMGMSD / DMDMSA / DMAMSG / DMGMSD / DMDMSA / DMA

1

2

3

4

5

6

max. n (2) [rpm] / n mx. (2) [rpm]

7102250100451002006815030090190385112240485135290580

1,300

81027601205211522578170335105225450130280560153330660

1,200

6102040883980170591252507817034098210420117250500

1,500

515163265337214550110220671422908318035598215425

1,800

46015306129651254390190591252507316031588185375

2,000

40013275525551103880160501102206313527074160320

2,400

350122550224590337014043901855312023563135275

2,700

300102345183578286012037801604510020055120235

3,000

25082040153060224595305812537801554495190

3,600


1) 1 [bar] = 1 [kgf/cm2] (2) rotao admissvel do disco 1) 1 [bar] = 1 [kgf/cm2] (2) admissible disc speed

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Discos / Discs

09


Dimetro do disco de freio [mm] x Torque de frenagem [Nm] / Brake disc diameter [mm] vs. Braking torque [Nm]Discos / DiscsPresso / Pressure

123456

max. n (2) [rpm] / n mx. (2) [rpm]

Tabela III Freios MR (atuador de membrana) e DR (atuador com mbolo) - Torque de frenagem [Nm] /Table III MR Brakes (diaphagms actuator) and DR Brakes (piston actuator) Braking torque [Nm]

Tabela IV Freios DV12.7P e DV25.4P (atuador com mbolo) - Torque de frenagem [Nm] /Table IV DV12.7P and DV25.4P Brakes (piston actuator) Braking torque [Nm]

Dimetro do disco de freio [mm] x Torque de frenagem [Nm] / Brake disc diameter [mm] vs. Braking torque [Nm]Discos / DiscsPresso /Pressure [bar] (1) Modelo /Model

MRD / DRDMRA / DRAMRB / DRBMRD / DRDMRA / DRAMRB / DRBMRD / DRDMRA / DRAMRB / DRBMRD / DRDMRA / DRAMRB / DRBMRD / DRDMRA / DRAMRB / DRBMRD / DRDMRA / DRAMRB / DRB

1

2

3

4

5

6

max. n (2) [rpm] / n mx. (2) [rpm]




710160300500325590980480870

1,450650

1,1501,930800

1,4302,400950

1,7102,8501,300

810190330550350640

1,070530960

1,600720

1,3002,150900

1,6002,6701,0601,9203,2001,200

915200350600390710

1,200600

1,0701,800800

1,4302,400980

1,7702,9501,1602,1003,500900

610140250450260480800400710

1,200550980

1,650670

1,2102,020800

1,4302,4001,500

515120215360230420700355650

1,060475850

1,410590

1,0601,780700

1,2502,1001,800

460100190300200360600300550900400710

1,200500900

1,500600

1,0801,8002,000

40090160230175310520260480800350620

1,050430790

1,300515910

1,5502,400

35070130210150280450225400660300530900370680

1,000440800

1,3002,700

30050100190120200350175320510250430710300550900350650

1,0503,000

250407010085150250125220400175300510220400660260480800

3,600

Ex.: para um torque de frenagem calculado em Mf = 750 [Nm],presso de tra-balho de 5 [bar] com sistema pneumtico, existem as seguintes alternativas:

Ex.: For a braking torque computed at Mf = 750 [Nm] and work pressure at 5[bar] with pneumatic system, the following alternatives will be available:

- 01 MRD or DRD brake with D disc = 710 [mm]- 01 MRA or DRA brake with D disc = 400 [mm]- 01 MRB or DRB brake with D disc = 300 [mm]

- 01 freio MRB ou DRD com disco D = 710 [mm]- 01 freio MRB ou DRA com disco D = 400 [mm]- 01 freio MRB ou DRB com disco D = 300 [mm]

25080165250335415500

3,600

300100210310415520625

3,000

350125250375500625750

2,700

400145290435585730875

2,400

460170340510685855

1,0252,000

515195385580775970

1,1601,800

610230465700935

1,1651,4001,500

710275550825

1,1001,3751,6501,300

810315630950

1,2651,5851,9001,200

915360720

1,0801,4401,8002,160900

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10 A VULKAN se reserva o direito de alterar formas, valores e dimenses construtivas sem prvio aviso.VULKAN reserves the right to change shapes, values and construction dimensions without prior notice.

Freios Pneumticos a Disco ApresentaoPneumatic Disc Brakes - Presentation

Exemplo:FPD-3P-RM-30-D-SP-CP-00-PP-PO

Example:FPD-3P-RM-30-D-SP-CP-00-PP-PO

FPD Freio Pneumtico a DiscoFPD Pneumatic disc brakeModelo do Freio / Brake ModelRA Compensao Automtica do Desgaste das Lonas / RA Automatic lining wear compensationRM - Compensao Manual do Desgaste das Lonas / RM Manual lining wearEspessura do Disco (42mm) / 42 Disc thicknessEspessura do Disco (30mm) / 30 Disc thicknessEspessura do Disco (15mm) / 15 Disc thicknessDe acordo com modelo do Freio / According with brake modelD Montagem do Atuador no Lado Direito / D Right hand thruster assembly E Montagem do Atuador no Lado Esquerdo / E Left hand thruster assembly 0 Montagem Centralizada do Atuador (Padro) /0 Centralized thruster assembly (standard)SP Deteco do Sensor Indutivo Padro /SP Standard on-off sensor detectionSE Deteco do Sensor EspecialSE Special sensor detection00 Sem sensor /00 No sensorCP Controle e Deteco das Pastilhas Gastas, Padro (CDPG) /CP Standard worn out pads control and detection (CDPG)CE Controle e Deteco das Pastilhas Gastas, Especial (CDPG) /CE Special worn out pads control and detection (CDPG)00 Sem CDPG /00 No CDPGDA Alavanca de Desbloqueio Manual / DA Manual release lever00 Sem Desbloqueio /00 No unblockPP Pintura Padro (Amarelo 10YR 8/14) /PP Standard painting (Yellow 10YR 8/14)PE Pintura especial /PE Special paintingPO Pastilhas de Freio Orgnicas (sem amianto) /PO Organic, non-asbestos brake padsPS1 Pastilhas de Freio Orgnicas (sem amianto) com Desgaste Flexvel /PS1 Organic, non-asbestos brake pads with worn out flexiblePS2 Pastilhas de Freio Sinterizadas / PS2 Sintered brake padsPS3 Pastilhas de Freio Sinterizadas com Desgaste Flexvel /PS3 Sintered brake pads with worn out flexiblePS4 Pastilhas de Freio Especiais /PS4 Special brake padsPS5 Pastilhas de Freio Sem Partcula Metlica / PS5 Brake pads without metallic particle

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11A VULKAN se reserva o direito de alterar formas, valores e dimenses construtivas sem prvio aviso.VULKAN reserves the right to change shapes, values and construction dimensions without prior notice.


Tabela V Freios MRK (atuador de membrana) e DRK (atuador com mbolo) - Torque de frenagem [Nm] /Table V MRK Brakes (diaphragm actuator) and DRK Brakes (piston actuator) Braking torque [Nm]

Dimetro do disco de freio [mm] x Torque de frenagem [Nm] / Brake disc diameter [mm] vs. Braking torque [Nm]

Como Solicitar Freios / How to order your brake

Discos / Discs

Modelo / ModelMRD / DRD

Obs.: presses de abertura => NOTE: opening pressure =>

2-Freios de segurana ou de emergncia: 2-Safety or emergency brakes:

So freios com frenagem por mola e desfrenagem pneumtica, para sis-temas de alta responsabilidade, onde e aconselhvel uma preveno con-tra falhas no sistema.

Those are spring applyed and pneumatically released brakes for high-responsibility systems where prevention against system failures isadvisable.

mnima = 5 barmxima = 8 bar

minimum = 5 barmaximum = 8 bar

915

2.050

810

1.800

710

1.550

610

1.300

515

1.100

400

800

300

600

Tabela VI Freios DV12.7EP e DVL12.7EP (atuadores com mbolos) - Torque de frenagem [Nm] /TABLE VI - DV12.7EP and DVL12.7EP Brakes (piston drive) Braking Torque [Nm]

Dimetro do disco de freio [mm] x Torque de frenagem [Nm] / Brake disc diameter [mm] vs. Braking torque [Nm]Discos / Discs

Modelo / ModelDV12.7EPDVL12.7EP

Obs.: presses de abertura => NOTE: opening pressure => mnima = 5 barmxima = 8 bar

minimum = 5 barmaximum = 8 bar

250

295395

300

370495

350

445590

400

415690

460

605810

515

685915

610

8251.105

Desgaste dasPastilhas

Pads Worn-out

Espessura doDisco

Disc Thickness

Lado do AtuadorActuador Side

Sensor IndutivoOn-Off Sensor

Controle dePastilhas

Pads Control

DesbloqueioUnblock

PinturaPaint

PastilhasPads

Modelo do FreioBrake Model

Famlia de FreiosBrake Family

Desgaste das pastilhas: RM Regulagem Mecnica 00 Regulagem Automtica Pads worn-out: RM Mechanical Adjusting / 00Non-self adjusting

Lado de montagem do atuador: D Direito / E Esquerdo / 0 Central Thruster assembly side: D- Right / E - Left / 0 Center

Deteco do Sensor Indutivo: Padro / Especial / Sem Sensor On-off sensor detection: Standard / Special / No Sensor

Controle e Deteco das Pastilhas Gastas (CDPG): Padro / Especial / Sem Controle Worn-out Pads Control and Detection (CDPG): Standard / Special / No Control

Desbloqueio: Com Desbloqueio da Alavanca / Sem DesbloqueioUnblock: With Lever Unblock / No Block

Pintura: Padro / Especial Paint: Standard / Special

Pastilha de Freio: PO Pastilhas de Freio Orgnicas / PS1 Pastilhas de Freio Orgnicas com Desgaste Flexvel / PS2 Pastilhas deFreio Sinterizadas / PS3 Pastilhas de Freio Sinterizadas com Desgaste Flexvel / PS4 Pastilhas de Freio Especiais / PS5 Pastilhasde Freio Sem Partcula MetlicaBrake Pad: PO Organic Brake Pad / PS1 Standard Brake Pad with worn out Flexible / PS2 - Sinterized Brake Pad / PS3 - SinterizedBrake Pad with worn out Flexible / PS4 - Special Brake Pad / PS5 - Brake Pad without Metallic Particle (est faltando no ingls)

FPD 3P RM/

RM/

D/E/

SP/SE/

CP/CE/

DA/

PP/PE

PO/PS1/PS2/PS3/PS4/PS5

3030 D/E/ SP/SE/ CP/CE/ DA/ PP/PE PO/PS1/2/3/4/5

Exemplo: FPD - 3P - RM - 30 - D - - CP - - PP - PO Example: FPD - 3P - RM - 30 - D - - CP - - PP - PO

Freios

Pneu

mtic

os a D

isco /

Pneu

matic

Disc

Brak

es20

10/04


Desenhos e Dimenses - Freio MUDrawings and Dimensions - MU Brake

A) Freio MU / MU Brake

Dimetro do Disco de Freio [mm] / BRAKE DISC DIAMETER [mm]

Pres

so

de T

raba

lho

[bar

] / W

ORK

PRES

SURE

[bar

]

Torque de Frenagem [Nm] / BRAKING TORQUE [Nm]

8150 200 250 300

7

6

5

4

3

2

1

05 10 15 20 25 30 35 40 45 50 55 60 65

81

47

103

55

30

62

8

18

10.5

1/8" BSP

22

78

OBS.: Montagem somente com disco de freio com espessura de 8 mm. NOTE: Assembly with 8-mm disc brake thickness.

Freios

Pneu

mtic

os a D

isco /

Pneu

matic

Disc

Brak

es20

10/04


MSG / DMG

MSD / DMD

MSA / DMA

Modelo /Model

rea das pastilhas /Pads area [cm2]

Volume dear do acionamento /Air volume drive [cm3]

Peso /Weight [kgf]

A [mm] B [mm] E

10,0

4,0 / 11,0

4,5 / 12,0

75

115 / 100

140 / 125

254

230 / 254

230 / 254

1/4" BSP / 1/4" NPT

1/4" BSP / 1/4" NPT

3/8" BSP / 1/4" NPT

58 / 65

58 / 65

58 / 65

70

150

300

Desenhos e Dimenses - Freios MS e DM Drawings and Dimensions - MS and DM Brakes

B) Freios MSG / MSD / MSA / MSG / MSD / MSA Brakes

C) Freios DMG / DMD / DMA / DMG / DMD / DMA Brakes

OBS.: Consulte a VULKAN sobre discos de freio montados na posio horizontal. NOTE: For horizontally assembly brake disc, please contact VULKAN.

70

12,7

22,5

20,5

22,5

20,5

12,7

12,7

12,7 120,5

120,5

Freios

Pneu

mtic

os a D

isco /

Pneu

matic

Disc

Brak

es20

10/04


MRD / DRD

MRA / DRA

MRB / DRB

Modelo /Model

rea das pastilhas/ Pads area [cm2]


Peso /Weight [kgf]

A [mm] B [mm] C [mm] E

8,6 / 13,0

8,7 / 14,0

10,0 / 15,0

150 / 151

150 / 151

160 / 170

115 / 100

140 / 125

175 / 150

250 / 247

260 / 247

280 / 278

1/4" BSP / 1/4" NPT

3/8" BSP / 3/8" NPT

3/8" BSP / 3/8" NPT

58 / 65

58 / 65

58 / 65

150

300

426

Desenhos e Dimenses - Freios MR e DR Drawings and Dimensions - MR and DR Brakes

D) Freios MRD / MRA / MRB / MRD / MRA / MRB Brakes

E) Freios DRD / DRA / DRB / DRD / DRA / DRB Brakes


12,7 12,7155,6

12,7

88,5155,6

Freios

Pneu

mtic

os a D

isco /

Pneu

matic

Disc

Brak

es20

10/04


DV12.7P

DV25.4P

Modelo /Model



Peso /Weight [kgf]


18

15

125

125

240

230

220

242

3/8" NPT

3/8" NPT

65

65

300

300

Desenhos e Dimenses - Freio DV-P Drawings and Dimensions - DV-P Brake

F) Freio DV12.7P / DV12.7P Brake

G) Freio DV25.4P / DV25.4P Brake


74

73

20

29

12,7

79,425,4

Freios

Pneu

mtic

os a D

isco /

Pneu

matic

Disc

Brak

es20

10/04


MRK / DRK

Modelo / Model rea das pastilhas / Pads area [cm2]Volume de ar do acionamento /

Air volume drive [cm3] Peso / Weight [kgf]

500 11,0 / 18,058 / 65

Desenhos e Dimenses - Freios MRK e DKR Drawings and Dimensions - MRK and DKR Brakes

H) Freio MRK (Segurana) / MRK Brake (Safety Brake)

I) Freio DKR (Segurana) / DKR Brake (Safety Brake)


36

12,7 12,7

88,5

155,6

12,7

155,6

Freios

Pneu

mtic

os a D

isco /

Pneu

matic

Disc

Brak

es20

10/04


DV12.7 EP

DVL12.7 EP

Modelo /Model


Volume de ar doacionamento /

Air volume drive [cm3]

Peso /Weight [kgf]


18

20

126

126

241

290

218

218

1/4" NPT

1/4" NPT

65

65

200

200

Drawings and Dimensions - DV-EP Brake Diseos y Dimensionales - Freno DV-EP

J) Freno DV12.7EP (Segurana) / DV12.7EP Brake (Safety Brake)

K) Freio DVL12.7EP (Segurana) / DVL12.7EP Brake (Safety Brake)


12,7

12,7

Freios

Pneu

mtic

os a D

isco /

Pneu

matic

Disc

Brak

es20

10/04


Discos e Cubos para LinhasMS, DM, DR, DV-P, DV-EP e K Discs and Hubs for LinesMS, DM, DR, DV-P, DV-EP and K

ModelosModels A B C D F G H

250

300

350

400

460

515

610

710

810

915

10

12

14

16

18

20 1/4

24

28

32

36

250

305

356

406

457

514

610

711

813

914

128

166

210

260

311

368

464

565

660

762

30

51

76

102

102

102

102

102

102

102

116

140

171

222

273

336

425

527

593

695

12,7

12,7

12,7

12,7

12,7

12,7

12,7

12,7

12,7

12,7

6,0

12,7

15,9

12,7

15,9

15,9

15,9

19,0

25,4

25,4

36

41

54

54

54

54

54

54

54

54

0,04

0,09

0,17

0,28

0,48

0,75

1,57

3,20

6,57

10,80

4,0

7,3

10,9

14,1

19,1

22,7

33,0

52,3

85,5

110,9

6.500

6.000

5.100

4.400

3.900

3.500

2.900

2.500

2.200

1.900Disc

o co

m 1

2,7

mm

de

espe

ssur

a / 1

2.7

mm

thick

disc

PesoWeight [kgf]

inrciasInertias [kgm2]

Mx. n [rpm]

ModelosModels A B C D F G H

610

760

915

1,065

1,220

1,370

1,525

1,830

24

30

36

42

48

54

60

72

610

762

914

1.067

1.219

1.372

1.524

1.829

343

495

648

800

914

1.067

1.219

1.524

125

125

230

120

230

-

-

-

279

431

577

730

844

996

1.149

1.454

25,4

25,4

25,4

25,4

25,4

25,4

25,4

25,4

38

38

38

38

38

38

38

38

76

76

76

76

76

76

76

76

2,75

7,0

16,0

29,1

49,1

80,1

120,5

243,5

66

104

150

220

273

346

393

522

2.900

2.300

1.900

1.600

1.400

1.200

1.100

1.000Disco

com

24,5

mm

de e

spes

sura

/ 24

.5 m

m th

ick d

isc PesoWeight [kgf]


Mx. n [rpm]

ModelosModels K L N P S T U Z M

T97

T112

T168

T240

T330

T370

81

99

146

200

272

308

55

65

105

147

209

242

20-35

14-42

28-65

60-95

75-130

90-150

69

82

126

175

240

274

10.5

14

18

21

27

29

50

58

87

117

155

176

38,5

42,5

66,5

93,5

125,5

143

5

6

8

10

10

11

M6

M8

M10

M12

M16

M16

250-300

250-350

350-610

400-810

460-810

551-810

0.003

0.00097

0.0088

0.044

0.23

0.35

Cubo

s /Hu

bs

Tam. DiscoDisc Size


Montagem AAssembly A

Montagem BAssembly B

Z furos SZ holes S

F

H

G

K

BCA E L

P NR

S U

T

S

Freios

Pneu

mtic

os a D

isco /

Pneu

matic

Disc

Brak

es20

10/04


Desenhos e Dimenses - Freios 790P e 780P Drawings and Dimensions - 790P and 780P Brakes

Dimetro do disco de freio [mm] x Torque de frenagem [Nm] / Brake disc diamenter [mm] vs braking torque [Nm]PressoPressure [bar] (1)


1

2

3

4

5

6

790P780P790P780P790P780P790P780P790P780P790P780P

n mx (2) / Max n (2) [rpm]

220468121218162420302436

4,300

1753569914121815231827

6,000

2605810151522203025383045

3,600

3156912181827243630453654

3,000

35571114212131284235534263

2,700

39581216242436324840604872

2,400

44591418272740365445685481

2,100

495101520303045406050756090

1,900

550111722333350446655836699

1,800

6251218243636554872609072108

1,500

Conforme aplicao /According to Aplication

Espessura do DiscoDisc Thickness

Fluido /Fluid:

Presso mx. trabalho /Max. Work pressure:

5 [kgf]

PneumticoPneumaticPor mola /

Spring:

Peso / Weight

Frenagem /Applying:

Desfrenagem /Releasing:

Ar comprimido /Compressed air

6 [bar]

1) 1[bar] = 1[kgf/cm2] 2) rotao admissvel do disco 1) 1 [bar] = 1 [kgf/cm2] 2) admissible disc speed

E = Espessura do DiscoE = DISC THICKNESS

E

M8

x 35

(4x)

Para

fuso

/ SC

REW

40

44

72

17

22

36

72

30

1/8" NPTAIR

27+E

30

1/8" NPTAIR

13

Freios

Pneu

mtic

os a D

isco /

Pneu

matic

Disc

Brak

es20

10/04


Desenhos e Dimenses - Freios 770P, 740P e 750PDrawings and Dimensions - 770P , 740P and 750P Brakes



1

2

3

4

5

6

770P750P740P770P750P740P770P750P740P770P750P740P770P750P740P770P750P740P

n mx (2) / Max n (2) [rpm]

17591112182124273235364347455359546471

6,000

2201314172629343843505158676472847787101

4,300

260161821323643485464657185818910697107128

3,600

3152123274245556268828390110104113137125135165

3,000

35524263248526473789697104128121130160145156192

2,700

3952829365559738388109111117146138147182166176218

2,400

44532344264678496101126128134168159168210191201252

2,100

495363848727695108113143145151190181189238217227286

1,900

5504143548285108122128161163170215204213269245255323

1,800

6254749629498124142147186189196249236244311283293373

1,500


Espessura do DiscoDisc Thickness

Fluido /Fluid:


8 [kgf]


Spring:

Peso / Weight

Frenagem /Applying:



6 [bar]


1/4

"NPT

(2x)

53 5340+E

15011

13(4x) 30 30

110

64

94

110

7025

E


E + 2

106

33

132

73

57

36

13

35

1/4"NPT(2x)

M8(4x)

38 38

E

70


SuporteSUPPORT

DiscoDISC

Freios 770P y 740P / 770P and 740P Brakes Freio 750P / 750P Brake

Freios

Pneu

mtic

os a D

isco /

Pneu

matic

Disc

Brak

es20

10/04

21A VULKAN se reserva o direito de alterar formas, valores e dimenses construtivas sem prvio aviso.VULKAN reserves the right to change shapes, values and construction dimensions without prior notice. Frei

os Pn

eum

ticos

a Disc

o / Pn

euma

tic D

isc Br

akes

2010

/04

Desenhos e Dimenses - Freios 740DP-1 e 740D P-2Drawings and Dimensions - 740DP-1 and 740DP-2 Brakes



1

2

3

4

5

6

740DP-1740DP-2740DP-1740DP-2740DP-1740DP-2740DP-1740DP-2740DP-1740DP-2740DP-1740DP-2

n mx (2) / Max n (2) [rpm]

17581117222533334442565067

6,000

220121525313746506162767592

4,300

2601619323849576576819597114

3,600

3152124434864728596106120128144

3,000

355252850567583100111125139150167

2,700

395293157638694115126143157172189

2,400

44533366772100108133144167180200216

2,100

49538417681114122152163190204228244

1,900

55043468692129137172183215229258275

1,800

6255053100105150158200211250264300316

1,500


Espessura do DiscoDisc Thickness:

Fluido /Fluid:


11 / 20 [kgf]


Spring:

Peso / Weight740-DP-1 / 740DP-2

Frenagem /Applying:



6 [bar]


Para

fuso

/ SC

REWS

M8

(4x)

1/4" NPT(2x)

1/4" NPT(2x)

50

12

8517,5

M10(6x)

120

40

82,5

2525

160

165

50E+2 41.5 41.5E+2

E E

165

130

301357

100

56

28


SuporteSUPPORT

DiscoDISC

DiscoDISC


Freio 740DP-1 / 740DP-1 Brake Freio 740DP-2 / 740DP-2 Brake

22 A VULKAN se reserva o direito de alterar formas, valores e dimenses construtivas sem prvio aviso.VULKAN reserves the right to change shapes, values and construction dimensions without prior notice.Frei

os Pn

eum

ticos

a Disc

o / Pn

euma

tic D

isc Br

akes

2010

/04

Desenhos e Dimenses - Freios 650P-1 e 650P-2Drawings and Dimensions - 650P-1 and 650P-2 Brakes



1

2

3

4

5

6

650P-1650P-2650P-1650P-2650P-1650P-2650P-1650P-2650P-1650P-2650P-1650P-2

EFGL

n mx (2) / Max n (2) [rpm]

Dim

ens

esDi

men

sions

17514212745457063948111999144

6,0001181068543

4,3001281168553

3,6001431318568

3,0001731617598

2,70019318160118

2,40021320160138

2,10023822650163

1,90026325145188

1,80029328145218

1,50032831625253

2201625365454827711295141117170

26019284162639586129108162135139

3152336507981121108163140206171278

3552742599095140126189162238194287

395324972108113165153224194281230339

445365781124126190176258221324266391

495436695144149223203300257378311457

5504774108161167248230335288422347509

6255687126189198292270395347497410600

15 [mm]Espessura do DiscoDisc Thickness:rea das pastilhas /

Pads area:Presso mx. trabalho /

Max. Work pressure:

14 / 15 [kgf]


Spring:

Peso / Weight:650P-1 / 650P-2

Frenagem /Applying:


Ar comprimido / Compressed air

6 [bar]


G

270

30

83,5

D

135

L

119FE92

190

95 73,5

73,5

13,5 (4x)

1/8" NPT

(Opcional)(OPTIONAL)

Base do FreioBRAKE BASE

G

270

30

83,5

D

135

L

119

1/8" NPT

FE92

190

95 73,5

73,5

13,5 (4x)



Freio 650P-1 / 650P-1 Brake Freio 650P-2 / 650P-2 Brake


os Pn

eum

ticos

a Disc

o / Pn

euma

tic D

isc Br

akes

2010

/04

Desenhos e Dimenses - Freios 645P e 640P Drawings and Dimensions - 645P and 640P Brakes



1

2

3

4

5

6

645P640P645P640P645P640P645P640P645P640P645P640P

EFGL

n mx (2) / Max n (2) [rpm]

Dim

ens

esDi

men

sions

31555115123245191375260500352630425760

3,0001731619576

2,7001931818096

2,40021320180116

2,10023822670141

1,90026325165166

1,80029328165196

1,50032831645231

35565135143280222430301580407730492880

39576155169335262510355685481865581

1.040

44588180195385303590410795556995671

1.200

495103210227450353690479925648

1.165783

1.400

550114235253500393765532

1.030722

1.295872

1.560

625134280299590464905628

1.215852

1.5301.0291.840

30 [mm]Espessura do DiscoDisc Thickness:rea das pastilhas /


Max. Work pressure:

30 / 35 [kgf]


Spring:

Peso / Weight:645P / 645PFrenagem /Applying:


400 [cm2]

6 [bar]


D

G

360

30

90

160

165

L

FE92

190

73,5

204

13,5 (4x)

73,5

95

1/4" NPT

D

G

325

30

90

160

165

LFE87

190

70

265

M187095

(4x) 1/4" NPT





Freio 645P / 645P Brake Freio 640P / 640P Brake


os Pn

eum

ticos

a Disc

o / Pn

euma

tic D

isc Br

akes

2010

/04

Desenhos e Dimenses - Freios 650EP e 645EPDrawings and Dimensions - 650EP and 645EP Brakes

Dimetro do disco de freio [mm] x Torque de frenagem [Nm] / Brake disc diamenter [mm] vs braking torque [Nm]Modelo do Freio /Brake Model

EFGL

n mx (2) / Max n (2) [rpm]

Dim

ens

esDi

men

sions

6,0001181068543

175110

-650EP645EP

220130

-

260150

-

315190380

355220440

395260520

445300600

495350700

550390780

625460920

4,3001281168553

3,6001431318568

3,0001731617598

2,70019318160118

2,40021320160138

2,10023822650163

1,90026325145188

1,80029328145218

1,50032831625253

15 / 30 [mm]Espessura do Disco / Disc Thickness:650EP / 645EPrea das pastilhas /


Max. Work pressure:

15 / 30 [kgf]

PneumticoPneumatic

Peso / Weight:650EP / 645EP

Frenagem /Applying:


190 / 400 [cm2]

5 [bar] (1)




73,5

83,5

13,5(4X)

73,5



13,5(4X)

73,5

73,5

Freio 650EP / 650EP Brake Freio 645EP / 645EP Brake

Por mola / Spring:


os Pn

eum

ticos

a Disc

o / Pn

euma

tic D

isc Br

akes

2010

/04

Desenhos e Dimenses - Freios 800P-12.7 e 800P-38.1Drawings and Dimensions - 800P-12.7 and 800P-38.1 Brakes


Modelo do Freio /Brake Model

1

2

3

4

5

6

800P-12.7800P-38.1800P-12.7800P-38.1800P-12.7800P-38.1800P-12.7800P-38.1800P-12.7800P-38.1800P-12.7800P-38.1

EFL

n mx (2) / Max n (2) [rpm]

Dim

ens

esDi

men

sions

315250250495495745745990990

1.2401.2401.4901.490

3.00012010052

2.70014012072

2.40016014092

2.100185165117

1.900210190142

1.800237217170

1.500275255207

355290290580580875875

1.1651.1651.4551.4551.7501.750

395335335670670

1.0001.0001.3401.3401.6701.6702.0052.005

445390390775775

1.1651.1651.5551.5551.9401.9402.3302.330

495440440885885

1.3251.3251.7701.7702.2102.2102.6552.655

550500500

1.0051.0051.5051.5052.0052.0052.5102.5103.0103.010

625580580

1.1651.1651.7501.7502.3302.3302.9152.9153.4953.495

Espessura do Disco / Disc Thickness:

rea das pastilhas /Pads area:


30 [kgf]

PneumticoPneumatic

Por mola / Spring:

Peso / Weight:800P-38,1

12.7 [mm]Espessura do Disco / Disc Thickness:20 [kgf]Peso / Weight:800P-12,7

Frenagem /Applying:


170 [cm2]

6 [bar]


D

355

25

58

165

L

E

146

106

181 90

,590

,513(3x)

F

158

270

1/4"NPT



D

2551

5825

1/4"NPT

58

165

110

355

13(3x)

E F

L

194

160

8080



Freio 800P-12.7 / 800P-12.7 Brake Freio 800P-38.1 / 800P-38.1 Brake

38.1 [mm]


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Desenhos e Dimenses - Freios 800PM-1 e 800PM-2Drawings and Dimensions - 800PM-1 and 800PM-2 Brakes



1

2

3

4

5

6

800PM-1800PM-2800PM-1800PM-2800PM-1800PM-2800PM-1800PM-2800PM-1800PM-2800PM-1800PM-2

EFL

n mx (2) / Max n (2) [rpm]

Dim

ens

esDi

men

sions

315110110295295475475655655855855

1.0601.060

3.00012010052

2.70014012072

2.40016014092

2.100185165117

1.900210190142

1.800237217170

1.500275255207

355130130350350560560770770

1.0051.0051.2451.245

395150150400400640640885885

1.1601.1601.4351.435

445175175470470745745

1.0301.0301.5301.5301.6701.670

495200200530530850850

1.1751.1751.6451.6451.9001.900

550225225600600965965

1.3351.3351.7451.7452.1602.160

625265265705705

1.1251.1251.5551.5552.0252.0252.5152.515

Espessura do Disco / Disc Thickness:

rea das pastilhas / Pads area:800PM-1

rea das pastilhas / Pads area:800PM-2


35 [kgf]

PneumticoPneumatic

Por mola / Spring:

Peso / Weight:800PM-2

30 [mm]Espessura do Disco / Disc Thickness:30 [kgf]Peso / Weight:800PM-1

Frenagem /Applying:


170 [cm2]

275 [cm2]

6 [bar]


355

L

F E

D D146

13(3x)

106

149

133

58

181

133

240

1/4"

NPT

341

356

181

149

146

106

F E

L

58

25

90.5

13(3x)

90.5

287

240

1/4"

NPT

370

287

25





Freio 800PM-1 / 800PM-1 Brake Freio 800PM-2 / 800PM-2 Brake

38 [mm]


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Desenhos e Dimenses - Freio 800DP Drawings and Dimensions - 800DP Brake

42 [mm]

235 [mm2]

Espessura do Disco /Disc Thickness:



40 [kgf]

PneumticoPneumatic

Por mola / Spring:

Peso / Weight:

Frenagem /Applying:

Desfrenagem /Releasing: 6 [bar]




123456

800DP800DP800DP800DP800DP800DP

EFL

n mx (2) / Max n (2) [rpm]

Dim

ens

esDi

men

sions

315220590930

1.3101.7102.120

3.00012010052

2.70014012072

2.40016014092

2.100185165117

1.900210190142

1.800237217170

1.500275255207

355260700

1.1201.5402.0102.490

395300800

1.2801.7702.3202.870

445350940

1.4902.0603.2903.340

495400

1.0601.7002.3503.0603.800

550450

1.2001.9302.6703.4904.320

625530

1.4102.2503.1104.0505.030

175

D 168

18129.5

L

F

408 (Opcional)(OPTIONAL)

Base do FreioBREKE BASE

E

13(5x)

113

113

116

116

269

58

524

432

216

1/4"

NPT


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2010

/04

Desenhos e Dimenses - Freio 5P Drawings and Dimensions - 5P Brake

15 [mm]

170 [mm2]




25 [kgf]

PneumticoPneumatic

Por mola / Spring:

Peso / Weight:

Frenagem /Applying:





123456

5P5P5P5P5P5P

EFGL

n mx (2) / Max n (2) [rpm]

Dim

ens

esDi

men

sions

315100200300400500600

3.000776215469

2.70011510016689

2.400153138178109

2.100201186193134

1.900248233208159

1.800301286225187

1.500372357247224

355116232348464580696

395133266399532665798

445155310465620775930

495175350525700875

1.050

550200400600800

1.0001.200

625230460690920

1.1501.380

237

101

LD


E

F

130

160 14 (4X)

190

160

80


16.5

G 21417'3

0


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/04

Desenhos e Dimenses - Freio 4PDrawings and Dimensions - 4P Brake

30 [mm]

275 [mm2]




65 [kgf]

PneumticoPneumatic

Por mola / Spring:

Peso / Weight:

Frenagem /Applying:





123456

4P4P4P4P4P4P

EFGL

n mx (2) / Max n (2) [rpm]

Dim

ens

esDi

men

sions

445180470760

1.0351.3351.635

2.10013011022590

1.900160140235115

1.800180160240145

1.500215195250180

1.300255235260225

1.200295275275265

495210545885

1.2201.5551.890

550240630

1.0201.4101.7952.185

625285745

1.2051.6652.1202.580

705335870

1.4051.9402.4753.010

795380995

1.6052.2152.8303.440

275

190 E F

L

230 142

3/8 " NPT

20

G 285

322

22(4X)

135

117.

511

7.5

1730'

D




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2010

/04

Desenhos e Dimenses - Freios 3P-1 e 3P-2Drawings and Dimensions - 3P-1 and 3P-2 Brakes



1

2

3

4

5

6

3P-13P-23P-13P-23P-13P-23P-13P-23P-13P-23P-13P-2

445315315735735

1.1851,1851.6201.6202.0552.0552.4902.490

495365365850850

1.3701.3701.8701.8702.3752.3753.0353.035

550415415965965

1.5551.5552.1252.1252.6952.6953.2653.265

625490490

1.1501.1501.8501.8502.5302.5303.2103.2103.8903.890

705570570

1.3351.3352.1452.1452.9352.9353.7253.7254.5104.510

795660660

1.5401.5402.5802.5803.3903.3904.3004.3005.2105.210


EFGL

n mx (2) / Max n (2) [rpm]

Dim

ens

esDi

men

sions

2.1001008028590

1.900120100295115

1.800150130305145

1.500185165315180

1.300225205330225

1.200265245345265

30 [mm]

535 [mm2]




100 / 120 [kgf]

PneumticoPneumatic

Por mola / Spring:

Peso / Weight:3P-1 / 3P-2Frenagem /Applying:


Freio 3P-1 / 3P-1 Brake Freio 3P-2 / 3P-2 Brake

19 30'

3/8"NPT

25

G

D

410

270

135

117.

511

7.5

22(4x)

230 E F

L

270 155



270

340

135

117.

511

7.5

22(4x)

230

25

E

L

F 270 190

G

410

1/4" NPT

19 30'D




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2010

/04

Desenhos e Dimenses - Freio 3DP-5Drawings and Dimensions - 3DP-5 Brake

30 [mm]

535 [mm2]




150 [kgf]

PneumticoPneumatic

Por mola / Spring:

Peso / Weight:

Frenagem /Applying:





123456

3DP - 53DP - 53DP - 53DP - 53DP - 53DP - 5

EFGL

n mx (2) / Max n (2) [rpm]

Dim

ens

esDi

men

sions

445410960

1.5502.1202.6903.260

2.1001008028590

1.900120100295115

1.800150130305145

1.500185165315180

1.300225205330225

1.200265245345265

495470

1.1101.7902.4403.1103.970

550540

1.2602.0302.7803.5304.270

625640

1.5002.4203.3104.2005.090

705740

1.7402.8003.8404.8705.900

795860

2.0103.3704.4405.6306.820

D19 30'

L

230

22(4x)

270

454

3/4" NPT

25

G

410

E F

270

428135

117.

511

7.5




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2010

/04

Desenhos e Dimenses - Freio 3DP-7Drawings and Dimensions - 3DP-7 Brake

30,1 [mm]

535 [mm2]




150 [kgf]

PneumticoPneumatic

Por mola / Spring:

Peso / Weight:

Frenagem /Applying:





123456

3DP - 73DP - 73DP - 73DP - 73DP - 73DP - 7

EFGL

n mx (2) / Max n (2) [rpm]

Dim

ens

esDi

men

sions

445895

1.7902.6853.5804.4755.370

2.1001008028590

1.900120100295115

1.800150130305145

1.500185165315180

1.300225205330225

1.200265245345265

900358338380365

4951.0372.0743.1114.1485.1856.222

5501.1932.3873.5804.7735.9677.160

6251.4062.8134.2195.6267.0328.439

7051.6343.2674.9016.5358.1699.802

7951.8893.7795.6687.5589.44711.337

9952.4584.9157.3739.83112.28814.746

1930

D

L

F 270

270

22 (4x)

230

117,

50

142,

50

285

117,

50

E

25

G55

3

410


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2010

/04

Dados Tcnicos - Freio FHD-VMK Technical Data FHD-VMK Brake

0

1

2

3

4

5

60 5 10 15 20 25

610 760 915 1220 1370 1525 1830

VMK2:

0

1

2

3

40 2 4 6 8 10 12 14 16 18

610 760 915 1220 1370 1525 1830

VMK4:

0

1

2

3

4

50 2 4 6 8 10 12

610 760 915 1220 1370 1525 1830

14 16 18 20 22

VMK3:

0

2

4

6

80 4 8 12 16 20 24 28 32

610 760 915 1220 1370 1525 1830

VMK1:

Dados TcnicosPeso do Freio: 50 kgLargura da pastilha do freio: 110 mmrea por pastilha do freio: 203 cm2 - Material OrgnicoPeso da pastilha do freio: 1,24 kgCoeficiente de atrito: = 0.35rea total do pisto: 287 cm2Conexo de presso: 1/2" BSP

Technical DataBrake weight: 50 kgBrake pad width: 110 mm.Brake pad area: 203 cm2 Organic material.Brake pad weight: 1.24 kgFriction rate: = 0.35Piston total area: 287 cm2Pressure connection: _ BSP.

Dimetro do Disco / Disc Diameter Dimetro do Disco / Disc Diameter

Dimetro do Disco / Disc DiameterDimetro do Disco / Disc Diameter

Fora de frenagem VMK1: 36 KNPresso de abertura: 8,4 barPeso do freio com atuador: 53 kgPeso do freio: 40 kgVolume de ar do atuator naabertura total: 1.06L

Braking force VMK1: 36 KNOpening pressure: 8.4 barBrake weight with activator: 53 kgBrake weight: 40 kgActivator air volume upontotal opening: 1.06 L

Pres

so

do a

r b

ar /

Air p

ress

ure

- bar

Pres

so

do a

r b

ar /

Air p

ress

ure

- bar

Pres

so

do a

r b

ar /

Air p

ress

ure

- bar

Pres

so

do a

r b

ar /

Air p

ress

ure

- bar

Torque de frenagem KNm / Braking torque KNm


Fora de frenagem VMK1: 25 KNPresso de abertura: 6 barPeso do freio com atuador: 51 kgPeso do freio: 40 kgVolume de ar do Atuator naabertura total: 1.06L

Braking force VMK3: 25 KNOpening pressure: 6 barBrake weight with activator: 51 kgBrake weight: 40 kgActivator air volume upontotal opening: 1.06 L

Fora de frenagem VMK1: 30 KNPresso de abertura: 7 barPeso do freio com atuador: 52 kgPeso do freio: 40 kgVolume de ar do atuator naabertura total: 1.06L

Braking force VMK2: 30 KNOpening pressure: 7 barBrake weight with activator: 52 kgBrake weight: 40 kgActivator air volume upontotal opening: 1.06 L

Frmula para o Clculo do Torque: Torque da Frenagem: TF - [Nm] Dimetro do Disco: D - [m] Esforo de Frenagem: EF - [N]

Frmula:TF = 0,0005 x EF x (D - 110)

Fora de frenagem VMK1: 19,5 KNPresso de abertura: 4,8 barPeso do freio com atuador: 50 kgPeso do freio: 40 kgVolume de ar do atuator naabertura total: 1.06L

Braking force VMK4: 19.5 KNOpening pressure: 4.8 barBrake weight with activator: 50 kgBrake weight: 40 kgActivator air volume upontotal opening: 1.06 L



Torque Calculation Formula Braking torque: TF - [ Nm ] Disc diameter: D - [ m ] Braking strength: EF - [ N ]

FormulaTF = 0.0005 x EF x (D 110)


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/04

Desenhos e Dimenses - Freio FPD-VMK Drawings and Dimensions - FPD-VMK Brake

D E F VMK3VMK2VMK1 VMK4

Dimenses [mm]Dimensions [mm]

Torque de Frenagem [Nm]Braking Torque [Nm]




Discos [mm]Discs [mm]

610760915

1.0651.2201.3701.5251.830

265340418493570645723875

245320398473550625703855

L

185260338413490565643795

9.10012.15015.00017.80020.70023.50026.40032.000

7.2009.40011.70013.90016.19018.40020.69025.180

6.3008.24010.20012.17014.17016.10018.10022.000

5.1096.7808.40010.00011.65013.24014.88018.000

Automtico / Self-adjustingRegulagem de DesgasteWorn-out Adjustment

Espessura do Disco / Disc Thickness

rea das PastilhasPads Area

45 [kgf]

Por mola / Spring:

PneumticoPneumatic

Peso / Weight:

Frenagem de Servio /Service Applying:

Desfrenagem de Servio /Service Applying: 203 [cm

2]

25,4 [mm]

311

434

204

8585

36204

F

L

E170

17 (3X)


204

254

150

D

Posio do Observador VIEWER POSITION

Atuador do ladodireito do freio

ACTUADOR ON BRAKERIGHT SIDE


Embreagem e Freio Pneumtico - EFP1EFP1- Clutch and Pneumatic Brake

Dimetro do disco de freio [mm] x Torque de frenagem [Nm] / Brake disc diameter [mm] vs. Braking torque [Nm]

Torque da embreagem / Clutch torqueTorque do freio / Brake torque

Presso pneumtica / Pneumatic pressureRPM mx. / Max. RPM

AB

MinMax

FG

HKLMN

RTU

Peso / Weight [kgf]

Fechamento por molas / Spring-driven closingAbertura PneumticaPneumatic OpeningDesfrenagem por molas

Spring-draven de -braking

Embreagem / Clutches:

Freios / Brakes:

Modelo / Model: EPF1

Frenagem pneumtica / Pneumatc braking

[bar] [rpm]

[mm]

C H7

[Nm]

0.7690430

2.30034526532522282105254511105.53901616

1.11.100585

1.75039030535652292125254511

12,55.54351624

2.12.1001.370

1.450495380458030110145256013155.55602043

4.54.5002.930

1.2006104665010840135190358014156.56902779

7.07.0004.2505,5

1.0006955426011440165206358014156.578027122

10.210.2005.900

9007705996012545170225359018

17,56.587029.5175

14.314.3008.700

80088067575145551952654511018208.5

1.00038.5238

19.219.20011.500

76097075590160552132764511024208.5

1.09038.5324

30.830.80017.700

6001.140885115180652653004513030208.5

1.28543.5537

T A

KEY(2X) 180

CChaveta

UK R

M

BG

H

D

N

F

FreioBRAKE

EmbreagemCLUTCH

L

Freios

Pneu

mtic

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isco /

Pneu

matic

Disc

Brak

es20

10/04


Desenhos e Dimenses - Freios EP-8 e EPD-8Drawings and Dimensions - EP-8 and EPD-8 Brakes



1

2

3

4

5

6

EP-8EPD-8EP-8

EPD-8EP-8

EPD-8EP-8

EPD-8EP-8

EPD-8EP-8

EPD-8

800243486486972729

1.459972

1.9451.2162.4311.4592.9171.200

900279558558

1.115837

1.6731.1152.2311.3942.7891.6733.3461.100

1.000315629629

1.258944

1.8881.2582.5171.5733.1461.8883.775900

1.100350701701

1.4011.0512.1021.4012.8031.7523.5042.1024.204800

1.200386772772

1.5441.1582.3171.5443.0891.9313.8612.3174.633700

1.300422844844

1.6871.2662.5311.6873.3752.1094.2192.5315.062600

rea das Pastilhas /Pads Area

Torque de frenagem /Braking torque:

Torque de frenagem /Braking torque:


1.430 [N/bar] - EPD-8

715 [N/bar] - EP-8Fora de frenagem /

Braking forceTorque de frenagem /

Braking torque:

PneumticoPneumatic

PneumticoPneumatic

Conforme aplicao/ According to Application

Espessura do Disco /Disc Thickness120 / 180 [kgf]

Peso / Weight:EP-8 / EPD-8:Frenagem /Applying:


640 [cm2]

6 [bar]

MF=0,0005 x Ef x (D-120)

MF=0,0005 x Ef x (D-120)


Freio EP-8 / EP-8 Brake Freio EPD-8 / EPD-8 Brake

n mx. (2) [rpm] / max. n (2) [rpm]

14/" NPT

E + 7

170 170

280

192 1

0367

147

22(6x)

233

60 47 60

60E

6262

D


ON / OFFDETECTION

SENSOR

Sensorde detecaode abertura

14/" NPT

E + 7

235 235

280

192 1

0367

147

22(6x)

233

50 47 50

60E

6262

D


ON / OFFDETECTION

SENSOR

Sensorde detecaode abertura

Freios

Pneu

mtic

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isco /

Pneu

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Disc

Brak

es20

10/04

36


Painel Eletropneumtico Apresentao Electro-pneumatic panel - Presentation

Exemplo:PEP-40L-CP1-GB-MC1-V1-U1-CX-PP-S2,4,5,11

Example:PEP-40L-CP1-GB-MC1-V1-U1-CX-PP-S2,4,5,11

Painel Eletropneumatico / Electro-pneumatic panelCapacidade do reservatrio / Tank Capacity40 litros, volume lquido / 40L - 40 liters net volume60 litros, volume lquido / 60L - 60 liters net volumeEspecial / Esp- SpecialCircuito Pneumtico / Pneumatic CircuitCP1 - Eltrico Proporcional / CP1- Proportional EletricalCP2 - Pneumtico Proporcional / CP2- Proportional PneumaticCP3 - Suavizado / CP3- SmoothedCP4 - Especial / CP4-Special00 - ON - OFF / 00 - ON - OFFGabinete de Proteo / Protection CabinetGB - Gabinete Padro IP-54 / GB - Standard Cabinet IP-5400 - Sem Gabinete / 00 - No CabinetGE - Gabinete Especial / GE - Special CabinetMotocompressor / Motor CompressorMC1 - Padro 1cv / MC1 - Standard 1CVMBE - Especial / MBE - Special000 - Sem Motocompressor / 000 - No motor compressorTenso de Alimentao / Power Supply VoltageV1 - 440 Vca / 60Hz Trifsico / V1 - 440 Vca / 60Hz 3 PhasesV2 - 380 Vca / 60Hz 3 Trifsico / V2 - 380 Vca / 60Hz 3 PhasesV3 - 220Vca / 60Hz 3 Trifsico / V3 - 220 Vca / 60Hz 3 PhasesV4 110 Vca / 60Hz Monofsico / V4 - 110 Vca / 60Hz 1 PhasesVE - Especial / VE - SpecialTenso de Controle / Control VoltageU1 - 110 Vca. / U1 - 110 Vca.U2 - 220 Vca. / U2 - 220 Vca.U3 - 125 Vcc. / U3 - 125 Vcc.U4 - 24 Vcc. / U4 - 24 Vcc.UE - Especial / UE - SpecialCaixa de Terminais / Terminal BoxCX - Caixa de Terminais Padro IP-65 / CX - Standard Terminal Box IP-65CE - Especial / CE - SpecialPCE - Painel de Controle Especial / PCE - Special Panel ControlPintura / PaintPP - Padro / PP - Standard PaintPE- Especial / PE- SpecialOpcional / OptionalsS3 Homem-morto / S3 - Dead ManS4 - Booster / S4 - BoosterS5 - Cilindro de Transferncia (Ar/leo) / S5 - Transfer Cylinder (Air/Oil)S6 - Pressostato de Crtico / S6 - Critical pressure switchS7 - Pressostato Individual / S7 - Individual pressure switch

Freios

Pneu

mtic

os a D

isco /

Pneu

matic

Disc

Brak

es20

10/04

38 A VULKAN se reserva o direito de alterar formas, valores e dimenses construtivas sem prvio aviso.VULKAN reserves the right to change shapes, values and construction dimensions without prior notice.Freios Pn

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2010

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D

D1

D2

D3

D4

D5

L

L1

L2

L3

L4

N

d

d1

d2

d3

Torque de Aperto / Tightening Torque [Nm]

0,13

0,12

16

10

315

139

125

105

85

80

102

107

127

87

28

9

0-50

10

11

M10

50

0,22

0,20

21

13

355

172

145

125

105

95

102

107

129

87

28

9

0-60

12

13

M12

90

0,35

0,32

27

17

395

177

165

140

115

105

102

107

131

87

28

9

0-70

14

15

M14

140

2.400

0,54

0,50

34

20

445

184

175

146

120

110

135

140

166

120

30

12

0-70

16

17

M16

210

2.100

0,88

0,77

49

24

495

230

220

190

160

150

135

140

168

120

38

12

0-100

18

19

M18

290

1.900

1,29

1,18

56

31

550

275

220

190

160

150

135

140

168

120

38

12

0-100

18

19

M18

290

1.800

2,15

2,01

69

42

625

343

235

205

170

150

135

140

170

120

38

12

0-100

20

21

M20

410

1.500

3,56

3,32

92

56

705

418

265

230

195

180

135

140

172

120

40

12

0-120

22

23

M22

550

1.300

6,00

5,58

122

73

795

498

300

260

220

210

135

140

174

120

40

12

0-130

24

25

M24

710

1.200

Discos Autoventilados - Espessura 30 mm Self-Ventilated Discs - 30mm Thickness

Inrcia / Inertia[kgm2]

Peso / Weight[kgf]

Rotao Mx. [rpm] /Max. Speed [rpm]

3.000 2.700

Qtd. parafusosParafusosFuros para FixacoTorque de Aperto

para extrao

Com Cubo / With HubSem Cubo / Without HubCom Cubo / With HubSem Cubo / Without Hub

39

Anotaes Notes

www.vulkandrivetech.com

CoreiaVULKAN Korea Co.4th floor, Samsung Haeundae Bldg.1153-8, Jung 1-Dong, Haundae-GuBusan 612-847,KoreaTel. +82 51 2562473 Fax +82 51 2562474E-Mail: [email protected]

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FranaVULKAN France SA12, avenue mile ZolaZA de l'Agavon13170 Les Pennes Mirabeau/FranceTel. +33 04 42 02 21 01 . Fax +33 04 42 02 21 09E-Mail: [email protected]

Estados Unidos American VULKAN Corporation2525 Dundee RoadWinter Haven, Florida 33884/USATel. +1 863 3242424 Fax +1 863 3244008E-Mail: [email protected]

EspanhaVULKAN Espanola S.A.Polig. Ind. MoscatelaresAvda. Montes de Oca, 19, Nave 728709 S.S. Reyes, Madrid/SpainTel. +34 91 3590971/72 Fax +34 91 3453182E-Mail: [email protected]

Blgica, Holanda e LuxemburgoVULKAN BeneluxVan Coulsterweg 32952 CB Alblasserdam / NetherlandsTel. + 31 (0) 78 68 107 80 Fax +31 (0) 78 68 107 99E-Mail: [email protected]

frica do SulVULKAN South AfricaUnit H6 Pinelands Office ParkArdeer RoadModderfontein,EdenvaleJohannesburg, South AfricaTel: +27 11-6084044 - Fax: +27 11-6081877E-Mail: [email protected]

BrasilVULKAN do Brasil Ltda.Rod. Eng Constancio Cintra, km 91Bairro da Ponte Cx Postal 141CEP 13252-200 Itatiba, So Paulo/BrasilTel. +55 11 4894-7300 Fax +55 11 4894-7329E-Mail: [email protected]

ItliaVULKAN Italia S.R.L.Via dell Agricoltura 2P. O. Box 315067 Novi Ligure (AL)/ItalyTel. +39 0143 310211 Fax +39 0143 329740E-Mail: [email protected]

ndiaVulkan Technologies Pvt Ltd S.No.539-B ,Kasar Amboli ,Tal.Mulshi Pirangut Industrial Area .Ghotawade Dist Pune -412111 - India Tel. -[91-20 ] 66765526 - Fax -[91-20] 66765551 E-mail: [email protected]

ChinaWuxi VULKAN Technologies Co. Ltd.Xinzhou Road, Lot 93D-3 in Wuxi Science & TechnologyIndustrial Park, 214028 Jiangsu Prov. P.R. ChinaTel. +86 510 8534 2222 Fax +86 510 8534 2345E-Mail: [email protected]

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