C30I-ENG_VOL2_V1E3R0_0808

Volume IIIllustrated Parts List Manual

Chapters 4-5Version 1Edition 3

August 2008English Language

FOR USE WITH EQUIPMENT SERIAL NUMBERS:CR30I08008 AND LATER

This Manual Contains the Following Options:CE Required Options

Heavy LoaderWinterization

Reference Volume Ifor

Operation & Maintenance Manual

MANUFACTURED BY

FMC Technologies Inc.7300 Presidents DriveOrlando, Florida 32809

Telephone: (407) 851-3377FAX: (407) 850-4221

CONFIDENTIALTHIS MANUAL CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION OFFMC TECHNOLOGIES INC., AND CANNOT BE DUPLICATED, USED OR DISCLOSEDIN WHOLE OR IN PART, EXCEPT WITH THE EXPRESS WRITTEN PERMISSION OFFMC TECHNOLOGIES INC.

2007 FMC Technologies Inc., all rights reserved as an unpublished work.

Record of Revisions

The following pages have had changes incorporated:

Change DateEdition/Revision Number

List of Effective Pages Change Description

June 2007 Edition 1 Initial Release

Sept. 2007 Edition 2 Volume II Added Tier III Engine

Nov. 2007 Revision 1 4-11 P/N 627-0040 Corrected revision level to A

Dec. 2008 Revision 2 Chapter 5 Added options

August 2008 Edition 4 Volume II Update

THIS PAGE INTENTIONALLY LEFT BLANK

CHAPTER 4. ILLUSTRATED PARTS LIST

TABLE OF CONTENTS

Section 1. Introduction

1. GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2. HOW TO ORDER PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

3. PARTS RETURNED FOR CREDIT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

4. STANDARD WARRANTY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

5. ITEMS FMC TECHNOLOGIES, INC. DOES NOT WARRANT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

A. NORMAL WEAR ITEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3B. SHOP SUPPLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3C. ROUTINE ADJUSTMENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Section 2. Vendor CAGE Codes

1. GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2. METHOD OF LISTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Section 3. Numerical Parts List

1. INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2. EXPLANATION OF COLUMNS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

3. NUMERICAL ARRANGEMENT SEQUENCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

4. SAMPLE APPLICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Section 4. Explanation of Parts List Columns

1. pARTS lIST SECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2. PARTS LIST COLUMNS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

A. FIGURE AND ITEM NUMBER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1B. PART NUMBER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1C. PART DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1D. QUANTITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Section 5. Chassis and Body

MAINTENANCE STAND INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . 622-0847 C . . . . . . . . . . . 4

IFUEL FILLER TUBE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 622-3011 A . . . . . . . . . . . 6

PROXIMITY SWITCH, 12.00". . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 622-5918-002 H. . . . . . . . 8

IFUEL FILL, DIESEL WITH SCREEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 622-6097 C . . . . . . . . . . 10

IFUEL FILL, DIESEL WITH OUT SCREEN . . . . . . . . . . . . . . . . . . . . . . . . . 622-6097-001 C. . . . . . . 12

FENDER ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 623-2249 - . . . . . . . . . . . 14

MAINTENANCE STANDS, M/D BRIDGE. . . . . . . . . . . . . . . . . . . . . . . . . . . 624-0979 A . . . . . . . . . . 18

FUEL TANK INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 624-2567 B . . . . . . . . . . 20

FRONT SCISSOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 624-3049 A . . . . . . . . . . 22

BUMPER SOFT WHITE WITH GATE (OPTIONAL). . . . . . . . . . . . . . . . . . . 624-3000-001 A . . . . . . . 26

ELECTRICAL HARNESS, REAR LIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . 624-7813 D . . . . . . . . . . 28

UST CHAIN CE LIFT (OPTIONAL). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 625-3607 - . . . . . . . . . . . 30

HYDRAULIC INSTALLATION, C30i CHASSIS . . . . . . . . . . . . . . . . . . . . . . 625-3640 B . . . . . . . . . . 32

HYDRAULIC INSTALLATION, HOSE ASSEMBLY KIT . . . . . . . . . . . . . . . . 625-3640-001 E . . . . . . . 50

HYDRAULIC INSTALLATION, TUBE ASSEMBLY KIT . . . . . . . . . . . . . . . . 625-3640-002 A . . . . . . . 68

ROLLER, C30i SCISSOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 625-6648 A . . . . . . . . . . 72

ROLLER, SCISSOR, DOUBLE BUSHING . . . . . . . . . . . . . . . . . . . . . . . . . . 625-6692 - . . . . . . . . . . . 74

SCISSOR, REAR PLATFORM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 625-7000 C . . . . . . . . . . 76

HYDRAULIC INSTALLATION, MD SCISSORS . . . . . . . . . . . . . . . . . . . . . . 625-7064 B . . . . . . . . . . 78

HYDRAULIC INSTALLATION, SCISSORS . . . . . . . . . . . . . . . . . . . . . . . . . 625-7068 A . . . . . . . . . . 82

ELECTRICAL INSTALLATION, C30i MAIN FRAME . . . . . . . . . . . . . . . . . . 625-7204 . . . . . . . . . . . . 86

ELECTRICAL INSTALLATION, C30i MAIN FRAME, CE . . . . . . . . . . . . . . . 625-7204-001 - . . . . . . . 94

ELECTRICAL HARNESS, MAIN FRAME FRONT . . . . . . . . . . . . . . . . . . . . 625-7208 A . . . . . . . . . 102

INSTALLATION, LADDER, RH CAB, C30i. . . . . . . . . . . . . . . . . . . . . . . . . . 625-7434 A . . . . . . . . . 106

C30i HEAVY MAIN FRAME & SCISSORS. . . . . . . . . . . . . . . . . . . . . . . . . . 625-7510 B . . . . . . . . . 108

C30i MAIN FRAME & SCISSORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 625-7523 B . . . . . . . . . 114

INSTALLATION, LADDER, LH FIXED CAB, C-30i. . . . . . . . . . . . . . . . . . . . 625-7528 A . . . . . . . . . 120

INSTALLATION, LADDER, RH FIXED CAB, C-30i . . . . . . . . . . . . . . . . . . . 625-7618 A . . . . . . . . . 122

ELECTRICAL HARNESS, AXLE TO REAR LIGHTS . . . . . . . . . . . . . . . . . . 625-7644 A . . . . . . . . . 124

INSTALLATION, BUMPER, RH LADDER . . . . . . . . . . . . . . . . . . . . . . . . . . 625-7684 A . . . . . . . . . 126

INSTALLATION, BUMPER, LH LADDER. . . . . . . . . . . . . . . . . . . . . . . . . . . 625-7690 A . . . . . . . . . 128

EMERGENCY REAR TOWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 625-7797 - . . . . . . . . . . 130

STABILIZER INSTALLATION, C-30i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 625-7921 A . . . . . . . . . 134

HYDRAULIC INSTALLATION, C30i HEAVY CHASSIS . . . . . . . . . . . . . . . 625-8321 A . . . . . . . . . . 136

PONYA STABILIZER INSTALLATION, C-30i . . . . . . . . . . . . . . . . . . . . . . . 625-8609 A . . . . . . . . . . 148

ELECTRICAL HARNESS, MAIN FRAME FRONT . . . . . . . . . . . . . . . . . . . 625-9497 C . . . . . . . . . . 150

ELECTRICAL HARNESS, MAIN PANEL TO BRIDGE . . . . . . . . . . . . . . . . 625-9498 D . . . . . . . . . . 154

ELECTRICAL HARNESS, AXLE TO REAR LIGHTS . . . . . . . . . . . . . . . . . 625-9500 - . . . . . . . . . . 156

ELECTRICAL INSTALLATION, C30i MAIN FRAME . . . . . . . . . . . . . . . . . . 625-9506 A . . . . . . . . . . 158

ELECTRICAL INSTALLATION, C30i FWD SCISSORS M/D 30k . . . . . . . . 625-9624 - . . . . . . . . . . 166

ELECTRICAL INSTALLATION, FORWARD SCISSORS 30K T3 . . . . . . . . 625-9624-001 - . . . . . . . 172

LIGHT, ROUND STOP/TAIL RED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 626-3501 - . . . . . . . . . . 178

LIGHT, ROUND REVERSE WHITE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 626-3503 - . . . . . . . . . . 180

ELECTRICAL INSTALLATION, FORWARD SCISSORS M/D . . . . . . . . . . 627-0371 - . . . . . . . . . . 182

ELECTRICAL HARNESS, MAIN PANEL TO BRIDGE . . . . . . . . . . . . . . . . 627-0374 C . . . . . . . . . . 194

INSTALLATION, LADDER, RH CAB, 2.25" RUNG . . . . . . . . . . . . . . . . . . . 627-0969 - . . . . . . . . . . 196

FIRE EXTENGUISHER, 5 POUND, PURPLE K . . . . . . . . . . . . . . . . . . . . . 627-1957 A . . . . . . . . . . 198

INSTALLATION, LADDER, RH FIXED CAB, 2.25" RUNG . . . . . . . . . . . . . 627-2389 - . . . . . . . . . . 200

C30i DUAL LANGUAGES ELECTRICAL (OPTIONAL). . . . . . . . . . . . . . . . 627-3000-001 B . . . . . . 202

AUTO CHASSIS RAISE (OPTIONAL). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 627-3000-013 - . . . . . . . 204

ALARM PLATFORM LOWER TIMEOUT (OPTIONAL) . . . . . . . . . . . . . . . . 627-3000-016 - . . . . . . . 206

IHEADLIGHT ON/ENGINE OFF/OP (OPTIONAL) . . . . . . . . . . . . . . . . . . . 627-300-061 - . . . . . . . . 208

TURN SIGNALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 627-3000-201 - . . . . . . . 212

BEACON, AMBER FLASHING WITH IGNITION. . . . . . . . . . . . . . . . . . . . . 627-3000-243 - . . . . . . . 218

BEACON, AMBER FLASHING WITH IGNITION. . . . . . . . . . . . . . . . . . . . . 627-3000-245 A . . . . . . 222

PLATFORM WORK LIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 627-3000-250 - . . . . . . . 226

PLATFORM WORK LIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 627-3000-251 - . . . . . . . 234

AIRCRAFT POSITIONING LIGHT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 627-3000-252 - . . . . . . . 240

AIRCRAFT POSITIONING LIGHT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 627-3000-253 - . . . . . . . 242

LED TAIL LIGHTS W/TURN (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . 627-3000-285 - . . . . . . . 244

Section 6. Power Module

ASSEMBLY, RADIATOR LOUVERS (OPTIONAL) . . . . . . . . . . . . . . . . . . . 622-5943 A . . . . . . . . . . . . 4

INSTALLATION, COUPLING 281FC PUMP DRIVE . . . . . . . . . . . . . . . . . . 622-8150 C . . . . . . . . . . . . 6

BATTERY, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 623-9887 - . . . . . . . . . . . . 8

BATTERY, 12V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 624-0155 A . . . . . . . . . . . 10

FILTER MINDER INDICATOR (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . 624-2384 - . . . . . . . . . . . 12

ENGINE, CUMMINS QSB5.9-30-T-155 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 624-7530 C . . . . . . . . . . 14

ENGINE, DEUTZ BF4M2012C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 624-7745 B . . . . . . . . . . 16

INSTALLATION, DOORS WITH SLOTS, POWER MODULE . . . . . . . . . . . 625-2463 - . . . . . . . . . . . 20

INSTALLATION, DOORS WITH LOUVERS, POWER MODULE. . . . . . . . . 625-2465 - . . . . . . . . . . . 22

ASSEMBLY, DOOR WITH LOUVER, LEFT . . . . . . . . . . . . . . . . . . . . . . . . . 625-2472 - . . . . . . . . . . . 24

DOOR INSTALLATION POWER MODULE . . . . . . . . . . . . . . . . . . . . . . . . . 625-2510 A . . . . . . . . . . 26

INSTALLATION, POWER MODULE, DEUTZ BF4M2012C . . . . . . . . . . . . . 625-3765 B . . . . . . . . . . 30

INSTALLATION, CUMMINS QSB5.9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 625-3775 C . . . . . . . . . . 38

INSTALLATION, DEUTZ BF4M2012C WITH CE HUSH KIT . . . . . . . . . . . . 625-3772 C . . . . . . . . . . 44

INSTALLATION, CUMMINS QSB5.9 WITH CE HUSH KIT . . . . . . . . . . . . . 625-3782 C . . . . . . . . . . 52

LOCKING ENCL, TRIANGLE (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . 625-6561-001 - . . . . . . . 58

HYDRAULIC INSTALLATION, POWER MODULE. . . . . . . . . . . . . . . . . . . . 625-7255 A . . . . . . . . . . 60

HEAT EXCHANGE WELDMENT (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . 625-8142 B . . . . . . . . . . 64

IMANUAL PUMP, CHINESE (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . 625-9173-008 - . . . . . . . 66

ELECTRICAL HARNESS, POWER CABLES, DEUTZ TIER II STUD . . . . . 625-9495 - . . . . . . . . . . . 70

ELECTRICAL HARNESS, ENGINE, DEUTZ TIER II . . . . . . . . . . . . . . . . . . 625-9496 A . . . . . . . . . . 72

ELECTRICAL ASSEMBLY, MAIN PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . 625-9501 F . . . . . . . . . . 76

ELECTRICAL INSTALLATION, POWER MODULE, DEUTZ BF4M2012C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 625-9556 A . . . . . . . . . . 86

DEUTZ TIER II ELEC ENG. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 625-9611 - . . . . . . . . . . . 94

LIGHT, OVAL TURN AMBER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 626-3504 - . . . . . . . . . . . 96

ELECTRICAL INSTALLATION, POWER MODULE, CUMMINS QSB 5.9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 627-0367 A . . . . . . . . . . 98

ELECTRICAL OPTION, POWER MODULE, QSB . . . . . . . . . . . . . . . . . . . . 627-0399 A . . . . . . . . . 108

ELECTRICAL HARNESS, POWER MODULE, CUMMINS 5.9 QSB . . . . . . 627-0401 B . . . . . . . . . 114

ELECTRICAL HARNESS, POWER CABLES, CUMMINS, STUD . . . . . . . . 627-0402 B . . . . . . . . . 120

CUMMINS QSB 4.5 T3 COMPLETE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 627-1416 D . . . . . . . . . 122

INSTALLATION, POWER MODULE, DEUTZ TCD 2012 L4 . . . . . . . . . . . . 627-1418 A . . . . . . . . . 126

DEUTZ TCD 2012 WITH EDI RADIATOR . . . . . . . . . . . . . . . . . . . . . . . . . . 627-1421 B . . . . . . . . . 134

ELECTRICAL INSTALLATION, POWER MODULE, DEUTZ TCD 2012 L4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 627-1678 A . . . . . . . . . 136

IENGINE HUSH KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 627-1685 - . . . . . . . . . 146

ELECTRICAL HARNESS, ENGINE, DEUTZ TIER III . . . . . . . . . . . . . . . . . 627-1796 C . . . . . . . . . 148

POWER CABLES, DEUTZ TIER III STUD . . . . . . . . . . . . . . . . . . . . . . . . . . 627-1797 - . . . . . . . . . . 152

ELECTRICAL, DEUTZ TIER III ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . 627-1798 A . . . . . . . . . 154

DEUTZ DIAGNOSTICS PANEL, TIER III . . . . . . . . . . . . . . . . . . . . . . . . . . . 627-1799 A . . . . . . . . . 156

MAIN PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 627-1836 D . . . . . . . . . . 158

INSTALLATION, CUMMINS QSB4.5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 627-1870 A . . . . . . . . . . 168

ELECTRICAL INSTALLATION, POWER MODULE, CUMMINS B4.5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 627-2037 A . . . . . . . . . . 176

ELECTRICAL HARNESS, ENGINE, CUMMINS TIER 3 . . . . . . . . . . . . . . . 627-2039 A . . . . . . . . . . 184

ELECTRICAL OPTION, CUMMINS TIER 3 B4.5 M.P. MOD . . . . . . . . . . . 627-2041 A . . . . . . . . . . 190

E-STOP, POWER MODULE LEFT SIDE . . . . . . . . . . . . . . . . . . . . . . . . . . 627-3000-007 - . . . . . . . 196

LOW FUEL SHUTDOWN DELAY (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . 627-3000-049 - . . . . . . . 202

LOW HYDRAULIC LEVEL SHUTDOWN (OPTIONAL) . . . . . . . . . . . . . . . . 627-3000-051 - . . . . . . . 204

BATTERY DISCONNECT, DEUTZ (OPTIONAL) . . . . . . . . . . . . . . . . . . . . 627-3000-202 - . . . . . . . 206

BATTERY DISCONNECT CUMMINS (OPTIONAL) . . . . . . . . . . . . . . . . . . 627-3000-203 - . . . . . . . 212

TACHOMETER (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 627-3000-223 - . . . . . . . 218

IWINTERIZATION, TIER III CUMMINS (120V), (OPTIONAL). . . . . . . . . . . 627-3000-227 - . . . . . . . 220

BATTERY JUMP START CONNECTOR. . . . . . . . . . . . . . . . . . . . . . . . . . . 627-3000-264 - . . . . . . . 222

IHEATER, FUEL/WATER SEP RACOR (OPTIONAL) . . . . . . . . . . . . . . . . 627-3000-290 A . . . . . . 224

Section 7. Drive Train

CONSOLE COVER TETHERED (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . 620-6194 A . . . . . . . . . . . . 2

TOOLESS QUICK DISCONNECT HUBS . . . . . . . . . . . . . . . . . . . . . . . . . . 621-5021 B . . . . . . . . . . . . 4

DRIVE TIRES INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 622-0285 A . . . . . . . . . . . . 6

ASSEMBLY, RIGHT HAND WHEEL MOUNT . . . . . . . . . . . . . . . . . . . . . . . 623-1540 C . . . . . . . . . . . . 8

ASSEMBLY, LEFT HAND WHEEL MOUNT . . . . . . . . . . . . . . . . . . . . . . . . 623-1541 C . . . . . . . . . . . 10

TOW BAR STOWAGE (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 623-5968 A . . . . . . . . . . . 12

DRIVE TIRES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 624-0676 A . . . . . . . . . . . 14

ASSEMBLY, STEERING LINKAGE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 624-5037 A . . . . . . . . . . . 16

AXLE INSTALLATION, C30i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 625-3655 - . . . . . . . . . . . 18

AXLE INSTALLATION, C30i HEAVY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 625-3656 - . . . . . . . . . . . 24

ASSEMBLY, BOGY CARRIER, C30i. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 625-3887 B . . . . . . . . . . . 30

INSTALLATION, BOGY WHEELS, C30i . . . . . . . . . . . . . . . . . . . . . . . . . . . 625-3890 - . . . . . . . . . . . 32

IAXLE C30i HYDRAULIC INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 625-7200 A . . . . . . . . . . . 36

ASSEMBLY, LEFT HAND WHEEL MOUNT . . . . . . . . . . . . . . . . . . . . . . . . 625-7454 - . . . . . . . . . . . 38

ASSEMBLY, RIGHT HAND WHEEL MOUNT . . . . . . . . . . . . . . . . . . . . . . . 625-7457 - . . . . . . . . . . . 40

AXLE HYDRAULIC INSTALLATION, C30i . . . . . . . . . . . . . . . . . . . . . . . . . 625-7668 A . . . . . . . . . . . 42

IJACKING HYDRAULIC (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 625-9980 C . . . . . . . . . . . 44

WHEEL ANGLE SENSOR C30i (OPTIONAL). . . . . . . . . . . . . . . . . . . . . . . 627-3000-288 - . . . . . . . . 52

Section 8. Drivers Cab

HANDRAIL/CAB EXT. ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 620-8413 B . . . . . . . . . . . 4

ISHIELD, HYDRAULIC OIL/AIR CLEANER (OPTIONAL) . . . . . . . . . . . . . . 623-2865 - . . . . . . . . . . . . 8

INSTALLATION, HANDRAIL, FRONT, STANDARD . . . . . . . . . . . . . . . . . . 624-2170 B . . . . . . . . . . 10

HYDRAULIC INSTALLATION, OPERATORS CAB POWERED EXT. . . . . 624-7675 C . . . . . . . . . . 12

HYDRAULIC INSTALLATION, OPERATORS CAB. . . . . . . . . . . . . . . . . . . 624-7676 A . . . . . . . . . . 14

INSTALLATION, HANDRAIL, FRONT, WITH STOPS . . . . . . . . . . . . . . . . . 624-8688 - . . . . . . . . . . . 16

INSTALLATION, RIGHT HAND OPERATORS PLATFORM, FIXED . . . . . 625-4866 B . . . . . . . . . . 18

INSTALLATION, RIGHT HAND OPERATORS PLATFORM, FIXED . . . . . 625-6998 - . . . . . . . . . . . 22

IREAR INSTALLATION LIFT SYSTEM C30I CE . . . . . . . . . . . . . . . . . . . . . 625-7397 - . . . . . . . . . . . 26

BACK SUPPORT WITH GATE INSTALLATION (OPTIONAL). . . . . . . . . . . 625-8716 - . . . . . . . . . . . 30

HANDRAIL REAR ENTRY WITH GATE INSTALLATION . . . . . . . . . . . . . . 625-9113 - . . . . . . . . . . . 32

INSTALLATION, BACK SUPPORT ON GATE . . . . . . . . . . . . . . . . . . . . . . . 625-9117 - . . . . . . . . . . . 34

ELECTRICAL INSTALLATION, CAB, RIGHT HAND . . . . . . . . . . . . . . . . . . 625-9504 C . . . . . . . . . . 36

ELECTRICAL INSTALLATION, CAB, 30K POWERED TIER 3 . . . . . . . . . . 625-9504-001 A . . . . . . . 42

ELECTRICAL ASSEMBLY, CONTROL PANEL. . . . . . . . . . . . . . . . . . . . . . 627-0209 E . . . . . . . . . . 50

ELECTRICAL ASSEMBLY, DRIVE PANEL . . . . . . . . . . . . . . . . . . . . . . . . . 627-0210 F . . . . . . . . . . 56

ELECTRICAL HARNESS, CAB JUMPER . . . . . . . . . . . . . . . . . . . . . . . . . . 627-0231 C . . . . . . . . . . 62

HYDRAULIC INSTALLATION, OPERATORS CAB, FIXED . . . . . . . . . . . . 627-0338 - . . . . . . . . . . . 66

ELECTRICAL INSTALLATION, CAB, RIGHT HAND, 15K . . . . . . . . . . . . . . 627-0368 C . . . . . . . . . . 68

IELECTRICAL INSTALLATION RIGHT HAND 15K . . . . . . . . . . . . . . . . . . . 627-0368-001 B . . . . . . . 74

ELECTRICAL INSTALLATION, CAB, LEFT HAND, 30K, FIXED. . . . . . . . . 627-0369 B . . . . . . . . . . 88

ELECTRICAL INSTALLATION, CAB LH 30K FIXED TIER 3 . . . . . . . . . . . . 627-0369-001 A . . . . . . . 94

CONVEX REAR VIEW MIRROR, LEFT HAND (OPTIONAL) . . . . . . . . . . . 627-1075 A . . . . . . . . . 102

SHEAVE COVER (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 627-1182 A . . . . . . . . . 104

INSTALLATION, RIGHT HAND OPERATORS PLATFORM, POWERED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 627-1232 - . . . . . . . . . . 106

REAR STOP, 3.5" HIGH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 627-1719 - . . . . . . . . . . 114

IRAISED FLOOR, RH FIX CAB (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . 627-2390 A . . . . . . . . . 116

TRUCK TRANSFER, 60" HIGH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 627-3000-011 A . . . . . . 118

IKLM JOYSTICKS ELECTRICAL (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . 627-3000-029 A . . . . . . 120

IAUTO SIDE GUIDE DISABLE ELECTRICAL (OPTIONAL) . . . . . . . . . . . . 627-3000-054 - . . . . . . 124

ICONVEY ENABLE, FOOT SWITCH (OPTIONAL) . . . . . . . . . . . . . . . . . . . 627-3000-060 A . . . . . . 126

KEYED IGNITION SWITCH, CE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 627-3000-200 A . . . . . . 130

GUIDES RAISE AT 26" (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 627-3000-220 - . . . . . . . 132

LOCKING PROPULSION SWITCH (OPTIONAL) . . . . . . . . . . . . . . . . . . . . 627-3000-262 - . . . . . . . 134

SWITCH GUARD, E-PUMP (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . 627-3000-263 - . . . . . . . 136

ELECTRICAL OPTION, POWER OPERATORS CAB . . . . . . . . . . . . . . . . 627-3000-276 - . . . . . . . 138

CIRCUIT BREAKER ELECTRICAL, (OPTIONAL) . . . . . . . . . . . . . . . . . . . 627-3000-287 A . . . . . . 140

HYDRAULIC KIT, C-BAL VALVE (OPTIONAL). . . . . . . . . . . . . . . . . . . . . . 627-3872 A . . . . . . . . . . 142

CAB BUMPER, LOWERED (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . 627-6250 - . . . . . . . . . . 144

Section 9. Identification

FMC PLACARD (ENGLISH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 624-7080 - . . . . . . . . . . . . 4

IJBT AeroTech PLACARD (SPANISH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 624-7082 A . . . . . . . . . . . . 6

FMC CE PLACARD (ENGLISH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 624-7083 A . . . . . . . . . . . . 8

FMC CE PLACARD (GERMAN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 624-7084 A . . . . . . . . . . . 10

FMC CE PLACARD (ITALIAN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 624-7085 A . . . . . . . . . . . 12

FMC CE PLACARD (NORWEGIAN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 624-7086 A . . . . . . . . . . . 14

FMC CE PLACARD (SPANISH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 624-7087 A . . . . . . . . . . . 16

FMC CE PLACARD (FRENCH). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 624-7088 A . . . . . . . . . . . 18

FMC CE PLACARD (RUSSIAN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 624-7089 A . . . . . . . . . . . 20

FMC CE PLACARD (SWEDISH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 624-7090 - . . . . . . . . . . . 22

FMC CE PLACARD (DUTCH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 624-7091 - . . . . . . . . . . . 24

FMC CE PLACARD (DANISH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 624-7092 A . . . . . . . . . . . 26

FMC CE PLACARD (PORTUGUESE). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 625-2420 - . . . . . . . . . . . 28

FMC CE PLACARD (GREEK) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 625-4327 - . . . . . . . . . . . 30

INSTALLATION, DECALS, C-30i, COMMON . . . . . . . . . . . . . . . . . . . . . . . 625-9130-001 A . . . . . . . 32

INSTALLATION, DECALS, C-30i, ENGLISH. . . . . . . . . . . . . . . . . . . . . . . . 625-9130-002 A . . . . . . . 33

INSTALLATION, DECALS, C-30i, FRENCH . . . . . . . . . . . . . . . . . . . . . . . . 625-9130-003 A . . . . . . . 33

INSTALLATION, DECALS, C-30i, SPANISH. . . . . . . . . . . . . . . . . . . . . . . . 625-9130-004 A . . . . . . . 33

INSTALLATION, DECALS, C-30i, GERMAN. . . . . . . . . . . . . . . . . . . . . . . . 625-9130-005 A . . . . . . . 34

INSTALLATION, DECALS, C-30i, ITALIAN. . . . . . . . . . . . . . . . . . . . . . . . . 625-9130-006 A . . . . . . . 34

INSTALLATION, DECALS, C-30i, DUTCH . . . . . . . . . . . . . . . . . . . . . . . . . 625-9130-007 A . . . . . . . 34

INSTALLATION, DECALS, C-30i, SWEDISH . . . . . . . . . . . . . . . . . . . . . . . 625-9130-008 A . . . . . . . 35

INSTALLATION, DECALS, C-30i, RUSSIAN . . . . . . . . . . . . . . . . . . . . . . . 625-9130-009 A . . . . . . . 35

INSTALLATION, DECALS, C-30i, NORWEIGIAN. . . . . . . . . . . . . . . . . . . . 625-9130-010 A . . . . . . . 35

INSTALLATION, DECALS, C-30i, DANISH. . . . . . . . . . . . . . . . . . . . . . . . . 625-9130-011 A . . . . . . . 36

INSTALLATION, DECALS, C-30i, PORTUGUESE . . . . . . . . . . . . . . . . . . . 625-9130-012 A . . . . . . . 36

INSTALLATION, DECALS, C-30i, SLOVAK. . . . . . . . . . . . . . . . . . . . . . . . . 625-9130-013 A . . . . . . . 36

INSTALLATION, DECALS, C-30i, GREEK. . . . . . . . . . . . . . . . . . . . . . . . . . 625-9130-014 A . . . . . . . 37

INSTALLATION, DECALS, C-30i, CHINESE . . . . . . . . . . . . . . . . . . . . . . . . 625-9130-015 A . . . . . . . 37

INSTALLATION, DECALS, C-30Hi, COMMON . . . . . . . . . . . . . . . . . . . . . . 627-0192-001 A . . . . . . . 38

INSTALLATION, DECALS, C-30Hi, ENGLISH . . . . . . . . . . . . . . . . . . . . . . . 627-0192-002 A . . . . . . . 39

INSTALLATION, DECALS, C-30Hi, FRENCH . . . . . . . . . . . . . . . . . . . . . . . 627-0192-003 A . . . . . . . 39

INSTALLATION, DECALS, C-30Hi, SPANISH . . . . . . . . . . . . . . . . . . . . . . . 627-0192-004 A . . . . . . . 39

INSTALLATION, DECALS, C-30Hi, GERMAN . . . . . . . . . . . . . . . . . . . . . . . 627-0192-005 A . . . . . . . 40

INSTALLATION, DECALS, C-30Hi, ITALIAN . . . . . . . . . . . . . . . . . . . . . . . . 627-0192-006 A . . . . . . . 40

INSTALLATION, DECALS, C-30Hi, DUTCH . . . . . . . . . . . . . . . . . . . . . . . . 627-0192-007 A . . . . . . . 40

INSTALLATION, DECALS, C-30Hi, SWEEDISH . . . . . . . . . . . . . . . . . . . . . 627-0192-008 A . . . . . . . 41

INSTALLATION, DECALS, C-30Hi, RUSSIAN. . . . . . . . . . . . . . . . . . . . . . . 627-0192-009 A . . . . . . . 41

INSTALLATION, DECALS, C-30Hi, NORWEIGIAN . . . . . . . . . . . . . . . . . . . 627-0192-010 A . . . . . . . 41

INSTALLATION, DECALS, C-30Hi, DANISH . . . . . . . . . . . . . . . . . . . . . . . . 627-0192-011 A . . . . . . . 42

INSTALLATION, DECALS, C-30Hi, PORTUGUESE . . . . . . . . . . . . . . . . . . 627-0192-012 A . . . . . . . 42

INSTALLATION, DECALS, C-30Hi, SLOVAK . . . . . . . . . . . . . . . . . . . . . . . 627-0192-013 A . . . . . . . 42

INSTALLATION, DECALS, C-30Hi, GREEK . . . . . . . . . . . . . . . . . . . . . . . . 627-0192-014 A . . . . . . . 43

INSTALLATION, DECALS, C-30Hi, CHINESE. . . . . . . . . . . . . . . . . . . . . . . 627-0192-015 A . . . . . . . 43

Section 10. Bridge Assembly

HANDRAIL ASSEMBLY (LEFT) NON-FOLDING. . . . . . . . . . . . . . . . . . . . . 620-9304-001 G. . . . . . . . 4

HANDRAIL ASSEMBLY (LEFT) FOLDING AND LOCKING . . . . . . . . . . . . 620-9304-002 G. . . . . . . . 6

HANDRAIL ASSEMBLY (LEFT) NON-FOLDING. . . . . . . . . . . . . . . . . . . . . 620-9304-003 G. . . . . . . . 8

HANDRAIL ASSEMBLY (LEFT) FOLDING . . . . . . . . . . . . . . . . . . . . . . . . . 620-9304-004 G. . . . . . . 10

HANDRAIL, RIGHT, FIXED BRIDGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 622-2915 C . . . . . . . . . . 12

HANDRAIL ASSEMBLY (LEFT) FOLDING, LOCKING, GALVANIZED . . . . 620-9304-006 G. . . . . . . 14

CE HANDRAIL (LEFT) FOLDING AND LOCKING. . . . . . . . . . . . . . . . . . . . 620-9304-008 - . . . . . . . 16

HANDRAIL, LEFT SIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 624-0921 - . . . . . . . . . . . 18

EXTENSION ASSEMBLY, FIXED BRIDGE . . . . . . . . . . . . . . . . . . . . . . . . . 624-1015 D . . . . . . . . . . 20

HANDRAIL, LEFT, WITH ASSIST & LATCH . . . . . . . . . . . . . . . . . . . . . . . . 624-1554 B . . . . . . . . . . 24

HANDRAIL, FRONT, LOW, C-30i. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 624-2168 A . . . . . . . . . . 28

BUMPERS, BRIDGE FORWARD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 624-2635 A . . . . . . . . . . 30

INSTALLATION, BRIDGE GUIDES & WIDE BAR . . . . . . . . . . . . . . . . . . . . 624-2681 A . . . . . . . . . . 32

INSTALLATION, SHORT BRIDGE GUIDES & WIDE BAR . . . . . . . . . . . . . 624-3395 - . . . . . . . . . . . 34

INSTALLATION, BRIDGE FIXED LONG GUIDE & WIDE BAR, R.H. . . . . . 624-3396 - . . . . . . . . . . . 36

INSTALLATION, BRIDGE FIXED LONG GUIDES & WIDE BAR, L.H. . . . . 624-3397 - . . . . . . . . . . . 38

INSTALLATION, BRIDGE ATTACH, WITHOUT TILT . . . . . . . . . . . . . . . . . 624-3921 C . . . . . . . . . . . 40

INSTALLATION, WIDE EXTENSIONS, BALL MAT . . . . . . . . . . . . . . . . . . 624-4134 A . . . . . . . . . . . 42

BUMPERS ASSEMBLY, BRIDGE FIXED . . . . . . . . . . . . . . . . . . . . . . . . . . 624-4450 - . . . . . . . . . . . 48

PARTS, WING PALLET BRIDGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 624-7855 D . . . . . . . . . . . 50

IBRIDGE, WITH WINGS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 624-7860 F . . . . . . . . . . . 56

HYDRAULIC INSTALLATION, PALLET BRIDGE W/PWR ROLL . . . . . . . . 624-8226 F . . . . . . . . . . . 70

INSTALLATION, DECK PLATES, PALLET BRIDGE, ALUMINUM . . . . . . . 624-8777 A . . . . . . . . . . . 78

BUMPERS, BRIDGE, FORWARD, DC-10 . . . . . . . . . . . . . . . . . . . . . . . . . 625-2455 - . . . . . . . . . . . 80

UST CHAIN, STANDARD LIFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 625-3604 - . . . . . . . . . . . 82

UST CHAIN, PALLET, FIXED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 625-3608 - . . . . . . . . . . . 84

FORWARD ROLLERS ASSEMBLY, STEEL. . . . . . . . . . . . . . . . . . . . . . . . 625-5528 - . . . . . . . . . . . 86

FORWARD ROLLERS ASSEMBLY, LAGGED . . . . . . . . . . . . . . . . . . . . . . 625-5529 - . . . . . . . . . . . 88

HYDRAULIC INSTALLATION, 104 POWERED WING, WITH POWERED ROLLER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 625-5557 - . . . . . . . . . . . 90

INSTALLATION, BRIDGE, C-30i, FIXED, STL . . . . . . . . . . . . . . . . . . . . . . 625-6835 A . . . . . . . . . . . 98

IBRIDGE, FIXED, C30H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 625-6915 - . . . . . . . . . . 108

INSTALLATION, WIDE BRIDGE, NO WINGS. . . . . . . . . . . . . . . . . . . . . . . 625-7011 A . . . . . . . . . . 116

HYDRAULIC INSTALLATION, BRIDGE, C-30I POWERED WING. . . . . . . 625-7082 A . . . . . . . . . . 120

IBRIDGE, C30i, HEAVY, WING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 625-7090 D . . . . . . . . . . 132

PALLET CLEANING BRUSH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 625-7384 - . . . . . . . . . . 144

INSTALLATION, BRIDGE, C-30i, FIXED, LAGGED . . . . . . . . . . . . . . . . . . 625-7460 A . . . . . . . . . . 146

INSTALLATION, BRIDGE ATTACH C-30H W/TILT . . . . . . . . . . . . . . . . . . 625-7525 B . . . . . . . . . . 156

INSTALLATION, PALLET BRIDGE, C30i, WING, HEAVY . . . . . . . . . . . . . 625-8325 A . . . . . . . . . . 158

INSTALLATION, 104 POWERED WING WITH POWERED ROLLER . . . . 625-8330 A . . . . . . . . . . 168

IWIDE WINGS INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 625-8597 B . . . . . . . . . . 174

ELECTRICAL INSTALLATION, C30I BRIDGE, PALLET 30K . . . . . . . . . . . 625-9505 A . . . . . . . . . . 180

ELECTRICAL INSTALLATION, C30I BRIDGE, PALLET 30K FIXED . . . . . 625-9511 - . . . . . . . . . . 184

INSTALLATION, DECKPLATES, PALLET BRIDGE, ALUMINUM . . . . . . . 627-0175 - . . . . . . . . . . 188

INSTALLATION, DECKPLATES, ALUMINUM, PALLET WING BRIDGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 627-0240 - . . . . . . . . . . 190

ELECTRIC INSTALLATION, C30I BRIDGE, PALLET 15K . . . . . . . . . . . . . 627-0378 C . . . . . . . . . . 192

HYDRAULIC INSTALLATION, BRIDGE, C-30I STANDARD . . . . . . . . . . . 627-0854 A . . . . . . . . . . 196

POWERED LEFT HANDRAIL WITH LOCK . . . . . . . . . . . . . . . . . . . . . . . . 627-1127 B . . . . . . . . . . 206

INSTALLATION, BRIDGE ATTACH, WITH TILT C30I 15K . . . . . . . . . . . . . 627-1262 - . . . . . . . . . . 210

HANDRAIL, POWERED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 627-1601 B . . . . . . . . . 216

ILH GUIDE POCKET EXT (OPTIONAL). . . . . . . . . . . . . . . . . . . . . . . . . . . . 627-2619 - . . . . . . . . . . 220

PROPEL SNAIL/WITH BRIDGE RAISED (OPTIONAL) . . . . . . . . . . . . . . . . 627-3000-044 - . . . . . . 222

IWIDE WINGS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 627-4624 - . . . . . . . . . . 224

Section 11. Platform Assembly

SHAFT, LEFT HAND HELIROLL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 625-3808 B . . . . . . . . . . . 2

SHAFT, RIGHT HAND HELIROLL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 625-3809 B . . . . . . . . . . . 4

KIT, CHAINS, WHITNEY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 625-7437 A . . . . . . . . . . . 6

INSTALLATION, TRANSFER ROLLER, STEEL . . . . . . . . . . . . . . . . . . . . . 625-7509-001 B . . . . . . . . 8

INSTALLATION, TRANSFER ROLLER, LAGGED. . . . . . . . . . . . . . . . . . . . 625-7509-002 C. . . . . . . 10

CHAIN, UST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 625-7526 A . . . . . . . . . . 12

INSTALLATION, GUIDE, REAR PLATFORM . . . . . . . . . . . . . . . . . . . . . . . 625-7537 D . . . . . . . . . . 14

INSTALLATION, PLATFORM DECKPLATE, C30i . . . . . . . . . . . . . . . . . . . . 625-7737 C . . . . . . . . . . 20

ELECTRICAL INSTALLATION, PLATFORM, C30i . . . . . . . . . . . . . . . . . . . 625-9623 - . . . . . . . . . . . 22

WELDMENT, PLATFORM, BALLMAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 625-9915 D . . . . . . . . . . 30

INSTALLATION, PLATFORM BALLMAT, C30i . . . . . . . . . . . . . . . . . . . . . . 625-9944 D . . . . . . . . . . 40

HYDRAULIC INSTALLATION, PLATFORM, C30i . . . . . . . . . . . . . . . . . . . . 627-0040 A . . . . . . . . . . 48

ISHAFT PROTECTION (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 627-2217 A . . . . . . . . . . 56

IMOTOR PROTECTION (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 627-2645 - . . . . . . . . . . . 60

LONG LOAD, REAR STOP RETRACT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 627-3000-003 . . . . . . . . 62

C30i TRUCK TRANSFER, ALL 36" ELECTRICAL (OPTIONAL) . . . . . . . . . 627-3000-028 - . . . . . . . 68

4-1Page 1

August 08

INTRODUCTION

CHAPTER 4. ILLUSTRATED PARTS LIST

Section 1. Introduction

1. GENERAL

Chapter 4 includes the parts lists and illustrations for the Commander 30i. Parts lists are grouped byfunction and subdivided by assembly.

A table of contents lists the various assemblies and subassemblies of the equipment. Instructions forordering and returning parts, and the standard FMC Technologies, Inc. warranty, are included in thissection. Review the warranty before ordering and/or returning parts.

Vendor CAGE Codes, listed in Section 2, are provided for items not modified by FMC Technologies, Inc.In addition, an explanation of columns assists in using the parts lists.

2. HOW TO ORDER PARTS

Orders will receive prompt attention and errors will be minimized if the customer follows the suggestionslisted below:

Write order legibly (preferably typewritten). Date the order and show a requested shipping date. Give the full name, address, and telephone number (if in the USA) of the person ordering the parts. Give the full name and address of the person who is to receive the parts.

NOTE: GIVE THE BILLING ADDRESS IF DIFFERENT FROM THE SHIPPING ADDRESS.

Specify shipping mode, i.e., Air Freight, Motor Freight, United Parcel Service, Parcel Post, etc.

Indicate the quantity of each item required, starting with units of measure (each, feet, etc.) as required.

State the FMC part number, followed by a complete description. Check to be sure the part number and description agree. Parts not assigned an FMC part number should be ordered by manufacturer's name and part number.

If possible, include the model and serial number of the unit for which parts are required.

Assign a number to the order and sign it legibly.

Immediately confirm all telegraph and telephone orders with purchase orders.

Address orders as follows:

FMC Technologies Inc.7300 Presidents DriveOrlando, Florida 32809

ILLUSTRATED PARTS LIST4-1Page 2August 08

3. PARTS RETURNED FOR CREDIT

Before returning any part, write a letter to FMC Technologies, Inc. requesting permission. Give an exact list, descriptions, and part numbers. Explain why you wish to return parts and what action is desired: repair, credit, or replacement. Include model and serial number of the unit from which the parts were removed.

If authority is granted, transportation charges must be prepaid, the sender's name must be marked on the outside of the container, and a return order must be enclosed with the returned parts.

Only parts purchased from FMC Technologies, Inc. may be returned for credit consideration.

If a replacement part is desired before returning a defective part, a separate purchase order must accompany this request. When credit is approved, your account will be credited with the proper amount.

4. STANDARD WARRANTY

FMC Technologies, Inc. warrants that new equipment (product) of its own manufacture is of goodworkmanship and is free from mechanical defects, provided that (1) the equipment is operated inaccordance with the printed instructions of FMC Technologies, Inc., (2) the equipment is used underthe normal operating conditions for which it is designed, (3) the equipment is not subjected to misuse,negligence or accident, and (4) the equipment receives proper care, lubrication, protection, andmaintenance in accordance with the printed instructions of FMC Technologies, Inc. under thesupervision of trained personnel.

This warranty expires 12 months from time of commissioning of unit into service or 1000 hours,whichever first occurs. FMC Technologies, Inc.' obligations under this warranty being limited to therepair or replacement, at FMC Technologies, Inc.' election, of defective parts, provided that such defectis reported to FMC Technologies, Inc. promptly or within 30 days after the defect is discovered, or byreasonable diligence should have been discovered by the customer. FMC Technologies, Inc. will notbe liable under this warranty for labor to remove or reinstall the defective part, for down time or for anyother costs. Any parts replaced under this warranty shall become the property of and upon request bereturned to and at the expense of FMC Technologies, Inc. Under this warranty FMC Technologies,Inc. may, at its discretion, require the first user to purchase replacement components and makewarranty coverage dependent upon a failure analysis.

5. ITEMS FMC TECHNOLOGIES, INC. DOES NOT WARRANT

Engines, engine components, transmissions, axles, commercial truck chassis, storage batteries, tires,equipment lighting, normal wear items (A.), shop supplies (B.), routine adjustments (C.), maintenanceitems, cleaning, preparation and towing. Many of the foregoing components are warranted directly bythe non-FMC Technologies, Inc. manufacturer to the first user and serviced by a worldwide network ofdistributors and others authorized to handle warranty claims. A first user's warranty claim should bepresented directly to such an authorized service entity. In the event any component manufacturer willnot deal directly with a first user then FMC Technologies, Inc. will cooperate with the first user in thepresentation of a claim to such non-FMC Technologies, Inc. manufacturer. Under NO circumstancesdoes FMC Technologies, Inc. assume any liability for any warranty claims against or warranty workdone by or in behalf of any non-FMC Technologies, Inc. manufacturer of the foregoing components.

4-1Page 3

August 08

INTRODUCTION

FMC Technologies, Inc. reserves the right to make changes in design and changes or improvementsupon its products without any obligation upon itself to notify a first user or to install the same upon itsproducts theretofore manufactured.

A. NORMAL WEAR ITEMS

Tires, chains, sprockets, bearings, bushings, engine belts and hoses, brake pads and discs,lagged rollers and etc. are not covered for wear and tear. Should the first user suspect amanufacturing defect as the cause for failure of one of these components the first user may, afterpurchasing and installing a replacement component, return the failed component to FMCTechnologies, Inc. for warranty analysis. Should FMC Technologies, Inc. or the componentmanufacturer determine the failure was due to a manufacturing defect the first user will receivewarranty credit for the failure. Should FMC Technologies, Inc. or the component manufacturerdetermine the component failed due to simple wear or abuse the first user will be liable for allservice fees.

B. SHOP SUPPLIES

All lubricants, hydraulic system fluid, engine coolant and additives, all filters, and items usedduring normal maintenance of equipment are not covered under this warranty.

C. ROUTINE ADJUSTMENTS

Any hydraulic or mechanical adjustment made to enhance or continue the operation of a piece ofequipment and having been made after 50 hours from time of commissioning of the unit intoservice.

THERE ARE NO UNDERSTANDINGS, REPRESENTATIONS, OR WARRANTIES OF ANY KIND,EXPRESS, IMPLIED, STATUTORY, OR OTHERWISE (INCLUDING, BUT WITHOUT LIMITATION, THEIMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE).NOT EXPRESSLY SET FORTH HEREIN.

Except as expressly provided herein, FMC Technologies, Inc. shall not be liable to buyer for damagesof any kind or nature occasioned by or arising out of the installation, operation, use, misuse, nonuse,repair, or replacement of said equipment, or out of the use of any method of process for which the samemay be employed.

In the event, notwithstanding the terms of this agreement, it is determined by a court of competentjurisdiction that an express warranty has been given by FMC Technologies, Inc. to Buyer with respectto the speed, capacity, or other like performance characteristics of said equipment. FMC Technologies,Inc.' liability for breach of the same shall be limited to accepting return of such equipment f.o.b. plant ofmanufacture, refunding any amounts paid thereon by Buyer (less depreciation at the rate of 15% peryear if Buyer has used equipment for more than 30 days) and canceling any balance still owing on theequipment.

DISCLAIMER OF CONSEQUENTIAL DAMAGES. FMC Technologies, Inc. IN NO EVENT SHALL BELIABLE FOR CONSEQUENTIAL DAMAGES ARISING OUT OF OR IN CONNECTION WITH THISAGREEMENT. CONSEQUENTIAL DAMAGES FOR PURPOSES HEREOF SHALL INCLUDE.WITHOUT LIMITATION, LOSS OF USE, INCOME OR PROFIT, OR LOSSES SUSTAINED AS THERESULT OF INJURY (INCLUDING DEATH) TO ANY PERSON, OR LOSS OF OR DAMAGE TOPROPERTY (INCLUDING, WITHOUT LIMITATION, PROPERTY HANDLED OR PROCESSED BY THEUSE OF SAID EQUIPMENT).

4-2Page 1

August 08

VENDOR CAGE CODES

Section 2. Vendor CAGE Codes

1. GENERAL

The CAGE Code (Commercial And Government Entity Code) is assigned as a unique identifier forsuppliers of goods and services to government defense agencies. A CAGE code identifies a specificsupplier facility and its location. Many suppliers use the CAGE code as a prefix to their part numbers foridentification of the item and its origin.

CAGE Codes are used internationally as part of the NATO Codification System (NCS). CAGE codes areissued in the U.S. by the Defense Logistics Information Service (DLIS). Other countries, such as theUnited Kingdom and France, also issue CAGE codes.

2. METHOD OF LISTING

This list is arranged in alphabetic order by vendor, while the CAGE codes are shown at the right side ofeach manufacturers name.

CAGE codes below correspond to the suppliers of the major components used to manufacture theequipment (refer to Manufactuers Data, Chapter 5). The Business Identification Number Cross-reference System, or BINCS, at the Defense Logistics Information Service website was used as areference for these CAGE codes.

Additional information can be requested from the Defense Logistics Information Service, 74 WashingtonAve. N STE 7, Battle Creek, MI 49017-3084.

VENDOR CAGE CODES

Danfoss Inc.16 McKee Dr.Mahwah, NJ 07430

24976 Parker-Hannifin Corp.Ross Gear Div.Snapps Ferry Rd.Greeneville, TN 37744

77640

Deutz Diesel Div.KHD Canada Inc.4420 Garand St.Laurent Quebec, Canada M4R 2A3

36719 Sun Hydraulics Corp.1500 University Pkwy.P.O. Box 3377Sarasota, FL 34230

54035

Parker-Hannifin Corp.Hydraulic Valve Div.520 Ternes Ave.Elyria, OH 44035

09990 Texas Hydraulics Inc.3410 North Range Rd.Temple, TX 76503

08481

4-3Page 1

August 08

NUMERICAL PARTS LIST

Section 3. Numerical Parts List

1. INTRODUCTION

The numerical listing comprises part numbers of the equipment. Included in this list are references toSection, Figure, and Item numbers of the parts located in Chapter 4.

When a part number is known and item description or illustration is desired, the number should belocated in the numerical index. In this list, Section, Figure, and Item number is shown for each partnumber. By consulting the respective parts list or illustration, the part can be located by reference to thecorresponding item number.

2. EXPLANATION OF COLUMNS

The first column contains the FMC's part numbers. The part number are in numerical order.

The second column is for airline (customer) part numbers.

The third column identifies the section.

The fourth column identifies the figure number which illustrates each item.

The fifth column identifies the item number

3. NUMERICAL ARRANGEMENT SEQUENCE

Part number arrangement begins at the extreme left-hand position and continues to the right, oneposition at a time. The first position arrangement of the part number is as follows:

Numerals 0 through 9

4. SAMPLE APPLICATION

The following list of numbers is in correct numeric sequence:

102-0001102-0020102-0031102-0035102-0043102-0059

4-4Page 1

August 08

EXPLANATION OF PARTS LIST COLUMNS

Section 4. Explanation of Parts List Columns

1. PARTS LIST SECTIONS

The illustrated parts list is divided according to component location.

Section 5 - Chassis Assembly

Section 6 - Power Module

Section 7 - Drive Train

Section 8 - Drivers Cab

Section 9 - Identification

Section 10 - Bridge Assembly

Section 11 - Platform Assembly

2. PARTS LIST COLUMNS

A. FIGURE AND ITEM NUMBER

The first column provides a cross reference between the parts listed and the illustrations. To find aview of the part listed and its visual relationship to the assembly, locate the figure and itemnumber in the list, then refer to the indicated illustration and locate the part by item number. Tofind a part number and description in the parts list, locate the part on an illustration, note the itemnumber, then refer to the parts list and locate the applicable part number and description.

B. PART NUMBER

The second column lists the part number necessary for reordering repair parts.

C. PART DESCRIPTION

The fourth column lists the description of each item in the parts list. The identifying noun or keyword is the first word in the part description column. The remainder of this column contains therest of the description to assist in completely identifying the item.

D. QUANTITY

The final column indicates the quantity of each part required to complete the next higherassembly. The abbreviation REF indicates that a part number is referenced to another list; thispractice insures that the quantity shown on the list does not exceed the quantity used on theequipment.

CHASSIS AND BODY 4-5Page 1

August 08The Illustrated Parts List includes alternate parts which may not be used with your configuration.For applicable parts refer to the product specification at the front of the manual.

Section 5. Chassis and Body

MAINTENANCE STAND INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 622-0847 C . . . . . . . . . . . . . . . . . . . . . 4

IFUEL FILLER TUBE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 622-3011 A . . . . . . . . . . . . . . . . . . . . . 6

PROXIMITY SWITCH, 12.00" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 622-5918-002 H . . . . . . . . . . . . . . . . . 8

IFUEL FILL, DIESEL WITH SCREEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 622-6097 C . . . . . . . . . . . . . . . . . . . . 10

IFUEL FILL, DIESEL WITH OUT SCREEN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 622-6097-001 C . . . . . . . . . . . . . . . . 12

FENDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 623-2249 -. . . . . . . . . . . . . . . . . . . . . 14

MAINTENANCE STANDS, M/D BRIDGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 624-0979 A . . . . . . . . . . . . . . . . . . . . 18

FORWARD SCISSOR STAND, 92 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 624-1611 -. . . . . . . . . . . . . . . . . . . . . 20

FUEL TANK INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 624-2567 B . . . . . . . . . . . . . . . . . . . . 22

FRONT SCISSOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 624-3049 A . . . . . . . . . . . . . . . . . . . . 24

BUMPER SOFT WHITE WITH GATE (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 624-3000-001 A . . . . . . . . . . . . . . . . 28

ELECTRICAL HARNESS, REAR LIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 624-7813 D . . . . . . . . . . . . . . . . . . . . 30

UST CHAIN CE LIFT (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 625-3607 -. . . . . . . . . . . . . . . . . . . . . 32

HYDRAULIC INSTALLATION, C30i CHASSIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 625-3640 B . . . . . . . . . . . . . . . . . . . . 34

HYDRAULIC INSTALLATION, HOSE ASSEMBLY KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 625-3640-001 E . . . . . . . . . . . . . . . . 52

HYDRAULIC INSTALLATION, TUBE ASSEMBLY KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 625-3640-002 A . . . . . . . . . . . . . . . . 70

ROLLER, C30i SCISSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 625-6648 A . . . . . . . . . . . . . . . . . . . . 74

ROLLER, SCISSOR, DOUBLE BUSHING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 625-6692 -. . . . . . . . . . . . . . . . . . . . . 76

SCISSOR, REAR PLATFORM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 625-7000 C . . . . . . . . . . . . . . . . . . . . 78

HYDRAULIC INSTALLATION, MD SCISSORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 625-7064 B . . . . . . . . . . . . . . . . . . . . 80

HYDRAULIC INSTALLATION, SCISSORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 625-7068 A . . . . . . . . . . . . . . . . . . . . 84

ELECTRICAL INSTALLATION, C30i MAIN FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 625-7204 . . . . . . . . . . . . . . . . . . . . . . 88


The Illustrated Parts List includes alternate parts which may not be used with your configuration.For applicable parts refer to the product specification at the front of the manual.

ELECTRICAL INSTALLATION, C30i MAIN FRAME, CE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 625-7204-001 - . . . . . . . . . . . . . . . . . 96

ELECTRICAL HARNESS, MAIN FRAME FRONT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 625-7208 A . . . . . . . . . . . . . . . . . . . 104

INSTALLATION, LADDER, RH CAB, C30i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 625-7434 A . . . . . . . . . . . . . . . . . . . 108

C30i HEAVY MAIN FRAME & SCISSORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 625-7510 B . . . . . . . . . . . . . . . . . . . 110

C30i MAIN FRAME & SCISSORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 625-7523 B . . . . . . . . . . . . . . . . . . . 116

INSTALLATION, LADDER, LH FIXED CAB, C-30i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 625-7528 A . . . . . . . . . . . . . . . . . . . 122

INSTALLATION, LADDER, RH FIXED CAB, C-30i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 625-7618 A . . . . . . . . . . . . . . . . . . . 124

ELECTRICAL HARNESS, AXLE TO REAR LIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 625-7644 A . . . . . . . . . . . . . . . . . . . 126

INSTALLATION, BUMPER, RH LADDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 625-7684 A . . . . . . . . . . . . . . . . . . . 128

INSTALLATION, BUMPER, LH LADDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 625-7690 A . . . . . . . . . . . . . . . . . . . 130

EMERGENCY REAR TOWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 625-7797 -. . . . . . . . . . . . . . . . . . . . 132

STABILIZER INSTALLATION, C-30i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 625-7921 A . . . . . . . . . . . . . . . . . . . 136

HYDRAULIC INSTALLATION, C30i HEAVY CHASSIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 625-8321 A . . . . . . . . . . . . . . . . . . . 138

PONYA STABILIZER INSTALLATION, C-30i . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 625-8609 A . . . . . . . . . . . . . . . . . . . 150

ELECTRICAL HARNESS, MAIN FRAME FRONT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 625-9497 C . . . . . . . . . . . . . . . . . . . 152

ELECTRICAL HARNESS, MAIN PANEL TO BRIDGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 625-9498 D . . . . . . . . . . . . . . . . . . . 156

ELECTRICAL HARNESS, AXLE TO REAR LIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 625-9500 -. . . . . . . . . . . . . . . . . . . . 158

ELECTRICAL INSTALLATION, C30i MAIN FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 625-9506 A . . . . . . . . . . . . . . . . . . . 160

ELECTRICAL INSTALLATION, C30i FWD SCISSORS M/D 30k . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 625-9624 -. . . . . . . . . . . . . . . . . . . . 168

ELECTRICAL INSTALLATION, FORWARD SCISSORS 30K T3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 625-9624-001 - . . . . . . . . . . . . . . . . 174

LIGHT, ROUND STOP/TAIL RED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 626-3501 -. . . . . . . . . . . . . . . . . . . . 180

LIGHT, ROUND REVERSE WHITE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 626-3503 -. . . . . . . . . . . . . . . . . . . . 182

ELECTRICAL INSTALLATION, FORWARD SCISSORS M/D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 627-0371 -. . . . . . . . . . . . . . . . . . . . 184

ELECTRICAL HARNESS, MAIN PANEL TO BRIDGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 627-0374 C . . . . . . . . . . . . . . . . . . . 196

INSTALLATION, LADDER, RH CAB, 2.25" RUNG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 627-0969 -. . . . . . . . . . . . . . . . . . . . 198



FIRE EXTENGUISHER, 5 POUND, PURPLE K . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 627-1957 A . . . . . . . . . . . . . . . . . . . 200

INSTALLATION, LADDER, RH FIXED CAB, 2.25" RUNG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 627-2389 -. . . . . . . . . . . . . . . . . . . . 202

C30i DUAL LANGUAGES ELECTRICAL (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 627-3000-001 B . . . . . . . . . . . . . . . 204

AUTO CHASSIS RAISE (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 627-3000-013 - . . . . . . . . . . . . . . . . 206

ALARM PLATFORM LOWER TIMEOUT (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 627-3000-016 - . . . . . . . . . . . . . . . . 208

IHEADLIGHT ON/ENGINE OFF/OP (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 627-300-061 - . . . . . . . . . . . . . . . . . 210

TURN SIGNALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 627-3000-201 - . . . . . . . . . . . . . . . . 214

BEACON, AMBER FLASHING WITH IGNITION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 627-3000-243 - . . . . . . . . . . . . . . . . 220

BEACON, AMBER FLASHING WITH IGNITION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 627-3000-245 A . . . . . . . . . . . . . . . 224

PLATFORM WORK LIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 627-3000-250 - . . . . . . . . . . . . . . . . 228

PLATFORM WORK LIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 627-3000-251 - . . . . . . . . . . . . . . . . 236

AIRCRAFT POSITIONING LIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 627-3000-252 - . . . . . . . . . . . . . . . . 242

AIRCRAFT POSITIONING LIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 627-3000-253 - . . . . . . . . . . . . . . . . 244

LED TAIL LIGHTS W/TURN (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 627-3000-285 - . . . . . . . . . . . . . . . . 246



Figure 1MAINTENANCE STAND INSTALLATION

622-0847 C

1

111 12

151814

16

78914 6

1814

17

3

49 810

25

13202122



MAINTENANCE STAND INSTALLATION622-0847 C

FIGURE 1

ITEMNO PART NO. PART DESCRIPTION QTY.

1 622-0502-001 W-LOWER SAFETY STAND TUBE 22 622-0823 W-UPPER TUBE 23 622-0839 W-SHIFT ROD 14 622-0470 YOKE END BENT ANGLE 25 622-0474 SINGLE ACTING BALL LOCK PIN 26 622-1488 W-HANDLE, MAINT. STD. ADJUST 17 104-0902 SPRING,COMP .75 OD X 1.00 18 110-0350 PIN, COTTER .125X1.00 ZP 59 107-1734 PIN, CLEVIS 3/8 X 2 3/4, CP 5

10 517-0940-0133 THDROD,0.50-13X4.00 BI 211 107-0032 SCR,HHC GR5 1-8X6.5 ZP 212 111-0440 NUT,PTH GR5 1-8 ZP 213 111-2589-001 YOKE END, CLEVIS .50-20 NF CP 214 622-3511-002 WSHR,FLAT NAR HD .31 ZP 615 622-1923 BRACKET, STOW POSITION 116 622-1924 BRACKET, MAINT. STD. ADJUST 117 620-8822 PROTECTIVE GRIP 118 118-7838 SCR,HWTAP B .31-12X1 ZP 520 112-1553 NUT,JAM GR5 .5-13 ZP 421 622-0906 W-SHIFT LEVER 222 103-0815 PIN,ROLL .38X1.75 2



Figure 2IFUEL FILLER TUBE

622-3011 A

A A

SECTION A

1

2

3



FUEL FILLER TUBE622-3011 A

FIGURE 2

ITEMNO. PART NO. DESCRIPTION QTY

1 620-0033 FILLER CAP & NECK-LOWER LOBE LO 12 622-2916 90 DEGREE ELBOW 13 622-2944 FUEL FILLER TUBE 1



Figure 3PROXIMITY SWITCH, 12.00"

622-5918-002 H

B

3

C

4

A

2

5

6

1

BROWN

BLUE

BLACK



PROXIMITY SWITCH, 12.00"622-5918-002 H

FIGURE 3


1 623-2010 PROXIMITY SWITCH 30MM 1

2 622-2967-003 CONN, RECP 3POS (MALE) 1

3 622-2967-019 CONN, WEDGE 3POS RECP 1

4 622-2967-013 CONN, PIN 16-18AWG SOLID 3

5 624-8942-006 TUBING, SHRINK 3/4 0

6 621-5215-002 TUBING,HEATSHRINK .18/.38 0

7 DWG-623-9526 ELECT FABRICATION PRACTICES 1



Figure 4IFUEL FILL, DIESEL WITH SCREEN

622-6097 C

2

622-6097 ONLY

1



FUEL FILL, DIESEL WITH SCREEN622-6097 C

FIGURE 4


1 622-6098 W-*FUEL FILL TUBE 12 622-6109 CAP, GREEN FUEL TANK (W/SCREEN) 1



Figure 5IFUEL FILL, DIESEL WITH OUT SCREEN

622-6097-001 C

3

1



FUEL FILL, DIESEL WITH OUT SCREEN622-6097-001 C

FIGURE 5

1


1 622-6098 W-*FUEL FILL TUBE 13 622-6109-001 CAP, GREEN FUEL TANK (WO/SCREEN) 1



Figure 6FENDER ASSEMBLY

623-2249 -



FENDER ASSEMBLY623-2249

FIGURE 6

ITEMNO PART NO. DESCRIPTION QTY

1 6215014 FENDER, L.H. COMMANDER 30 12 6215015 FENDER, R.H. COMMANDER 30 13 6200626 SCREW, HEX HD, M8 x 1.25 x 30MM 164 6200656 NUT, LOCK M8 x 1.25 165 1071353 WASHER, FLATM8 326 623-2231 FENDER BRACE WELDMENT 27 620-9743 SCREW, CARRIAGE HEX, M10 x 1.5 x 30MM 48 620-0657 NUT, PTH M12 x 1.75 49 620-0662 WASHER, FLAT HARD M10 NARROW 8

10 107-1455 SCREW, HEX HD, M12 x 1.75 x 25MM 411 6200658 NUT, PTH M12 x 1.75 412 620-0663 WASHER, FLAT HRAD M12 NARROW 8



Figure 7FORWARD SCISSORS

623-9771 C

12

4 3

DD

SECTION D-D

10

111314

8

CC

SECTION C-C

7

9

85

12

FWD



FORWARD SCISSORS623-9771 C

FIGURE 7


1 623-9765 W-INNER, UPR SCISSORS, C-30H 12 623-9770 W-OUTER, UPR SCISSORS, C-30H 13 623-9774 W-INNER, LWR FWD SCISSORS, C-30 14 623-9777 W-OUTER, LWR SCISSORS, C-30H 15 620-1040 PIN, SCISSORS 47 620-1062 SNAP RING 88 620-0704 GREASE FITTING 129 620-1067 WASHER 8

10 620-8730 PIN, ROLLER M.D. 411 620-1066 LOCKPLATE 412 622-3511-003 WSHR,FLAT NAR HD .38 ZP 813 620-1954 WSHR,LCK HICOL .44 ZP 814 620-0633 SCR,HHC-F 8.8 M10X1.5X30 ZP 8



Figure 8MAINTENANCE STANDS, M/D BRIDGE

624-0979 A



MAINTENANCE STANDS, M/D BRIDGE624-0979 A

FIGURE 8


1 623-9056 W-MOD MAINT STANDS, M/D BRIDGE 12 624-0374 W-MAINT. STAND, M/D BRIDGE 23 620-0644 SCREW, HHC 8.8 M12X1.75 X 070 24 620-0658 NUT, PTH 8 M12 X 1.75 25 622-3511-005 WSHR, FLAT NAR HD .50 ZP 2



Figure 9FUEL TANK INSTALLATION

624-2567 B

11

21

1

1923420

12

11

14 15 16

13151718

6

9

107

7

10



FUEL TANK INSTALLATION624-2567 B

FIGURE 9


1 624-2379 A-FUEL TANK 12 519-1064 TANK STRAP 23 110-0818 NUT,PTH GR5 .31-18 ZP 24 622-3511-002 WSHR,FLAT NAR HD .31 ZP 26 105-0077 CLAMP, MUFFLER 2.50 W/SADDLE 17 105-0085 CLAMP,HOSE 0.31-0.87 SS 29 104-0577 HOSE, RUBBER - 5/8 4

10 105-0211 TY-RAP, 13.4 IN-120 LB 711 105-1262 CLAMP,HOSE 0.44-.67 SS 412 105-1190 HOSE-FUEL 3/8 ID.DSL/GAD,J1527 4313 623-1567 BRACKET, FUEL TANK MOUNTING 214 620-9743 BOLT,CARR GR4.6 M10X1.5X30 ZP 415 622-3511-003 WSHR,FLAT NAR HD .38 ZP 816 620-0657 NUT,PTH GR8.8 M10X1.5 ZP 417 620-0633 SCR,HHC-F 8.8 M10X1.5X30 ZP 418 519-1234 W-CRADDLE, FUEL TANK 119 623-2611 STRIP,FUEL TANK STRAP PROTECT 220 105-0210 TY-RAP, 7.3 IN-50 LB 821 237-8101 HOSE PROTECTOR-PLASTIC 4



Figure 10 Sheet 1FRONT SCISSOR ASSEMBLY

624-3049 A

D

FWD

2 1

3 12D

C

SEE DETAIL BC



FRONT SCISSOR ASSEMBLY624-3049 A

FIGURE 10 SHEET 1

ITEMNO PART NO. DESCRIPTION QTY.

1 622-4123-004 W-SCISSORS UPR. INNER, M/D CMDR 12 622-4123-005 W-SCISSORS UPR. OUTER, M/D CMDR 13 622-4123-006 W-SCISSORS LWR. INNER, M/D CMDR 1

12 624-3049-007 W-OUTER, UPPER M/D FRNT SCSR 1



Figure 10 Sheet 2FRONT SCISSOR ASSEMBLY

624-3049 A

12

DETAIL B

6

SECTION D-D

8

5

6

10

6

7

7

SECTION C-C9

7

8

11

4

6

5



FRONT SCISSOR ASSEMBLY624-3049 A

FIGURE 10 SHEET 2


4 620-1040 PIN, SCISSORS 45 620-1062 SNAP RING 86 620-0704 GREASE FITTING 127 620-1067 WASHER 88 620-8730 PIN, ROLLER M.D. 49 620-1066 LOCKPLATE 4

10 620-1954 WSHR,LCK HICOL .44 ZP 811 620-0633 SCR,HHC-F 8.8 M10X1.5X30 ZP 812 624-3049-007 W-OUTER, UPPER M/D FRNT SCSR 1



Figure 11BUMPER SOFT WHITE WITH GATE (OPTIONAL)

624-3000-001 A

24

1 3

POWER MODULE 4-6Page 125August 08


CUMMINS QSB 4.5 T3 COMPLETE627-1416 D

FIGURE 30 SHEET 2


1 627-1416-001 A-ENGINE, CUMMINS QSB 4.5 T3 12 627-1416-002 A-RADIATOR, CUMMINS QSB 4.5 T3 13 627-1416-003 A-INTAKE, CUMMINS QSB 4.5 T3 14 627-1416-004 A-EXHAUST, CUMMINS QSB 4.5 T3 15 624-7821-120 BREAKER, MANUAL 120 AMP 16 625-4261-001 CONTACTOR, 500A, 24VDC 17 625-4419 JUNCTION BLOCK, STUD TYPE 18 627-1727 AE-BRKT, MTG, CONTACTOR/BRKR 1

16 627-1825 AE-CABLE 6 AWG RED .31-.25 W/L 1



Figure 31 Sheet 1INSTALLATION, POWER MODULE, DEUTZ TCD 2012 L4

627-1418 A

25

32

16

42

52

2254

41

29

30

24

23

53

1343

211942

47



INSTALLATION, POWER MODULE, DEUTZ TCD 2012 L4627-1418 A

FIGURE 31 SHEET 1


13 107-1097 NUT,HEX CL8 M10X1.5 ZP 516 107-1701 SCR,HHC-F 8.8 M8X1.25X25 ZP 1219 107-1938 WSHR,LCK M8 ZP 421 517-1363-0051 TUBE-.62 OD.X .38 ID. X 2.0 LG 222 519-0198 TRIM, QUICKEDGE 223 519-5511 SCR,HHC 8.8 M8X1.25X80 ZP 224 620-0633 SCR,HHC-F 8.8 M10X1.5X30 ZP 1425 620-0656 NUT,PTH GR8.8 M8X1.25 ZP 1029 620-0948 NUT,PTH GR8.8 M6X1 ZP 830 620-0952 SCR,HHC 8.8 M6X1X30 ZP 632 620-4581 PIN ASSEMBLY, FT. TOWING 141 622-3511-001 WSHR,FLAT NAR HD .25 ZP 1642 622-3511-002 WSHR,FLAT NAR HD .31 ZP 2443 622-3511-003 WSHR,FLAT NAR HD .38 ZP 1747 627-2321 MOUNT FIREWALL (FRONT) 152 625-3766 W-PMOD DEUTZ BF4M2012C C-30i 153 627-1421 DEUTZ TCD 2012 W/EDI RADIATOR 154 627-1593 FIREWALL, DEUTZ TCD 2012 L4 1




627-1418 A

44 34 44 5036

9

1

37

37

36

9

7

55 1

1

36




FIGURE 31 SHEET 2


1 102-0187 ADPTR,90 SW -08FJIC X -08MJIC 27 105-0135 CLAMP,HOSE 2.63-3.50 SS 19 105-1262 CLAMP,HOSE 0.44-.67 SS 2

34 621-5067 MUFFLER 136 622-1220 BARB,06HX08FJIC .75X16 SW 337 622-1221 ADPTR, M16-1.5X08JIC 3/4-16 344 622-5108 CLAMP, MUFFLER 3.50 HEAVY DUTY 250 624-8453 TAIL PIPE, EXHAUST 155 627-2543 BRACKET, W/SEPARATOR MOUNTING 1




627-1418 A

28

27

13

31

3543 46

14 26

15 48

28

18

33

51 422 19 16




FIGURE 31 SHEET 3


2 103-0830 SCR,HHC 8.8 M12X1.75X120 ZP 413 107-1097 NUT,HEX CL8 M10X1.5 ZP 514 107-1351 WSHR,FLAT STD M12 ZP 815 107-1461 SCR,HHC 8.8 M10X1.5X45 ZP 316 107-1701 SCR,HHC-F 8.8 M8X1.25X25 ZP 1218 107-1895 BOLT,U .5-13X4.50X5.00 ZP 119 107-1938 WSHR,LCK M8 ZP 426 620-0658 NUT,PTH GR8.8 M12X1.75 ZP 427 620-0704 GREASE FITTING 428 620-0747 SNAP RING 431 620-1314 WASHER, THRUST 233 620-9073 PIN - ENGINE PIVOT 235 622-0931 BRACKET-AIR INTAKE 142 622-3511-002 WSHR,FLAT NAR HD .31 ZP 2443 622-3511-003 WSHR,FLAT NAR HD .38 ZP 1746 624-8319 TUBE, AIR INTAKE 148 627-2322 MOUNT,FIREWALL (REAR) 151 624-9299 BRACKET, MUFFLER SUPPORT 1




627-1418 A

20

5

49

4

42

16

39

40

6

4524

4312

7 25

4129

11

38

51

37

36

9

1

1

37

17




1 102-0187 ADPTR,90 SW -08FJIC X -08MJIC 2

3 103-1730 ADPTR, L90 3/8FNPTX3/8MNPT BR 1

4 104-0282-0142 #2 COIL CHAIN X 5.6LG 4 LINKS 1

5 104-0282-0305 #2 COIL CHAIN X 12"LG. 9 LINKS 1

6 105-0094 CLAMP,HOSE 3.50-5.00 SS 1

7 105-0135 CLAMP,HOSE 2.63-3.50 SS 1

8 105-1190 HOSE-FUEL 3/8 ID.DSL/GAD,J1527 2

9 105-1262 CLAMP,HOSE 0.44-.67 SS 2

11 107-0994 SCR,SHSET-C GR8 .63-11X.63 BI 2

12 107-1007 SCR,SHSET-K GR8 .5-13X.5 ZP 4

16 107-1701 SCR,HHC-F 8.8 M8X1.25X25 ZP 12

17 107-0350 SCR,HHC-F 8.8 M6X1X20 ZP 2

20 515-3008-002 A/C SERVICE INDICATOR 1


24 620-0633 SCR,HHC-F 8.8 M10X1.5X30 ZP 14

25 620-0656 NUT,PTH GR8.8 M8X1.25 ZP 10

36 622-1220 BARB,06HX08FJIC .75X16 SW 3

37 622-1221 ADPTR, M16-1.5X08JIC 3/4-16 3

38 622-2731 CLEANER ASS'Y, AIR 1

39 622-2732 BAND ASSEMBLY, AIR CLEANER 1

40 622-2734 REDUCER, HUMP 1

41 622-3511-001 WSHR,FLAT NAR HD .25 ZP 16



45 622-8150 I-COUPLING 281FC PUMP DRIVE 1

49 624-8450 W-EXHAUST TUBE DEUTZ BF4M2012C 1

51 624-9299 BRACKET, MUFFLER SUPPORT 1


FIGURE 31 SHEET 4



Figure 32 Sheet 1DEUTZ TCD 2012 WITH EDI RADIATOR

627-1421 B

D

A

B

C



DEUTZ TCD 2012 WITH EDI RADIATOR627-1421 B

FIGURE 32 SHEET 1


A 624-7821-120 BREAKER, MANUAL 120 AMP 1B 624-9261-900 RELAY, FORM X, 300A 24V 1C 627-1679 BRACKET, MTG, RELAY/BREAKER 1D 627-1878 SWITCH, FLUID LEVEL 1E 627-1882 (NOT SHOWN) CONTACTOR, DEUTZ 1



Figure 33 Sheet 1ELECTRICAL INSTALLATION, POWER MODULE, DEUTZ TCD 2012 L4

627-1678 A

19

20

49 1 2 35 42

303132



ELECTRICAL INSTALLATION, POWER MODULE, DEUTZ TCD 2012 L4627-1678 A

FIGURE 33 SHEET 1


1 107-0754 SCR,HHC-F 8.8 M10X1.5X25 ZP 42 107-1097 NUT,HEX CL8 M10X1.5 ZP 4

19 239-8852-005 CLAMP,SUPPORT 1.12 NC 420 239-8852-007 CLAMP,SUPPORT 1.50 NC 230 622-2967-001 CONN, RECP 2POS (MALE) 131 622-2967-013 CONN, PIN 16-18AWG SOLID 232 622-2967-017 CONN, WEDGE 2POS RECP 135 622-3511-003 WSHR,FLAT NAR HD .38 ZP 442 625-3055 SHIM, M.P. ENCLOSURE 249 627-1836 AE-MAIN PANEL, Ci 1




627-1678 A

29

23

24

25

3839

39

23

4

25

28

37

45

2741

17

TOP VIEW BATTERY BOX

49

36 4




FIGURE 33 SHEET 2


4 107-1911 WSHR,LCK M8 ZP 317 239-8116-018 BATTERY CABLE, SERIES 123 620-0626 SCR,HHC-F 8.8 M8X1.25X30 ZP 524 620-0656 NUT,PTH GR8.8 M8X1.25 ZP 225 620-0661 WSHR,FLAT NAR M8 ZP 727 621-4966-066 AE-CABLE 2/0 BLK .375-.375 W/L 128 621-5099 COVER, BATTERY 129 622-0930 HOLD DOWN, BATTERY 136 622-4258 J-BOLT, BATTERY HOLD DOWN 137 622-5951 STRIP, BATTERY COVER 138 623-2462-003 BATTERY-TERM PROTEC VO & 2/0BL 139 623-2462-004 BATTERY-TERM PROTEC VO & 2/0RD 341 624-8875-072 AE-CABLE 2/0 RED .38-.38,W/L 145 627-1796 HE-ENG DEUTZ TIER III 149 627-1836 AE-MAIN PANEL, Ci 1




627-1678 A

40 3 26 33

1213

19

45

46

46

45

91026

REAR VIEW FIREWALL/ENGINE

45

FRONT VIEWHYDRAULIC TANK

45

REAR VIEW FIREWALL/ENGINE

1126

46

I

625-9606-002

00

N




FIGURE 33 SHEET 3


9 107-2532 SCR,HHC A2 M6X1X20 SS 410 107-2621 WSHR,FLAT STD 8.8 M6 ZP 811 110-0241 WSHR,LCK .25 ZP 212 110-0818 NUT,PTH GR5 .31-18 ZP 413 117-7548 WSHR,LCKEXT A .31 ZP 119 239-8852-005 CLAMP,SUPPORT 1.12 NC 426 620-0948 NUT,PTH GR8.8 M6X1 ZP 733 622-3511-001 WSHR,FLAT NAR HD .25 ZP 240

C30I-ENG_VOL2_V1E3R0_0808

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Transcript of C30I-ENG_VOL2_V1E3R0_0808