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Transcript of MA BR Tonality110516
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NATURAL CLAY
YOUR PARTNER IN BUILDING SOLUTIONS
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02 NATURAL CLAY
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03NATURAL CLAY
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04 NATURAL CLAY
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Economical Advantages
1 2
3
5
4
Possibilities of Design Ecological Advantages Lightweight facade system saving
on structural costs
Simple exchange of individual tiles
Durable material
Short construction periods as a
result of a high degree of
prefabrication
Installation possible in all weather
conditions
Scaffolding is only required for short
periods of time
Standardised fastening systems
save installation time
Create your own module width from
tile sizes of 150mm x 300mm to
400mm x 2000mm
A wide product range and variety of
colours makes it easy to create
individual designs
Three surfaces to choose: smooth,
grooved, pilaster
Closed joints enhance the products
weather tightness
100% recyclable
Materials are recycled during the
production process
Disposal Category is Hardfil
1 TONALITYClassic Natural, a
cladding tile manufactured
according to the Keralisprocedure
with a natural surface
2 TONALITYClassic Glazed
Surface, a cladding tile
manufactured according to Keralis
procedure with an anti-graffiti
protective coating
3 TONALITYClassic Special Bright
Colours, a cladding tile
manufactured according to the
Keralisprocedure with a natural
surface
4 TONALITYColor, coloured glazing
on a natural red base
5 TONALITYSun and Privacy
protective screen
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Module height
(mm)
150
200
250
300
400
Width tolerance
(mm)
1.0
1.0
1.0
1.0
1.0
Tile height
(mm)
158
208
258
308
408
TONALITYClassic Natural and Classic Glazed Surface with Graffiti Protection
Delivery Range
Smooth Finish
TONALITYClassic Natural and Classic Glazed Surface
Max. module size
(mm)
150 x 900
200 x 2,000
250 x 2,000
300 x 2,000
400 x 2,000
Height tolerance
(mm)
2.0
2.0
2.0
2.0
2.0
Grooved Finish
Module
height
Module
height
Moduleheight
Pilaster Strip Finish
Smooth Finish Grooved Finish Pilaster Strip Finish
Surface
g
ridheight
Mo
duleheight
Material: High-quality natural clays, fired at over 1,200C, using the Keralisprocess
Thickness: Standard 26 mm, optional 22 mm / 34 mm
Classic Natural: 7 colour shades, without a coating
Classical Glazed Surface: 17 colour shades on basic fragments,with anti-graffiti protection
Colours: see page 10
Classification of fire resistance:A1 (DIN EN 13501-1)
Application: Suspended ventilated facade for all kinds of building and building heights, as
well as for interior design
For installation instructions, go to page 12
The TONALITYClassic Glazed Surface range includes a lasting graffiti protective coating.
The protection is effective from the date of installation. There is no requirement forre-coating.
for 34 mm thick tiles
gridheight
Module
height
g
ridheight
Mo
duleheight
Surface for 22 mm or 26 mm thick tiles
Tile width
Contact PBS Distributors
to calculate the tile width
from the module width.
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Delivery Range
Surface 22mm thick tiles
Smooth finish
*Only Tonality Special Bright
Moduleheight
Material: high-quality natural clays, fired at over 1,200C, using the Keralis procedure
TonalityClassic Special Bright Colours: Colour shades with living streaked appearance
Colours: page 10
TonalityColor: Over 30 colour tones with an even uniform appearance
Colours: page 11
Application: Suspended ventilated faade for all kinds of buildings and building heights,
For installation instructions, go to page 12.
as well as for interior design.
Module height
(mm)
200
200
Width tolerance
(mm)
1.0
1.0
Tile height
(mm)
208
208
TONALITYClassic Special Bright Colours & Color
Max.Module size
(mm)
200 x 400
200 x 450*
Height tolerance
(mm)
2.0
2.0
TONALITYClassic Special TONALITYColorBright Colours
Tile width
Contact PBS Distributors
to calculate the tile width
from the module width.
Thickness: 22mm
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TONALITY Baguette and Lamelle Tiles,Square-shaped Quadrat
Delivery range Lamelle
Lamelle
Trimmed size (mm) d x b
Lamelle 1: 60 x 450
Lamelle 2: 50 x 450
Tile height (mm)
260
150
Lamelle 1 Lamelle 2
The maximum length is 1,800 mm (consists offour individual elements).
Delivery range square-shaped Quadrat
Quadrat
Trimmed size (mm) d x b
Quadrat 1: 40 x 450
Quadrat 2: 50 x 450
Quadrat 3: 70 x 450
Tile height (mm)
40
50
70
The maximum length is 1,800 mm and the
maximum single element is 1,200 mm
Delivery range Baguette
Baguette
Trimmed size (mm) d x b
Baguette 65 x 450
Tile height (mm)
150
The maximum length is 1,800 mm (consists of
four individual elements).
Material: high-quality natural clays, fired at
Surface: natural, without coating
Colours: brick red (natural),manganese
Application: Privacy and sun protection
For installation instructions go to page 15
1,200C,
using the Keralis procedure, through-coloured
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09NATURAL CLAY
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Brick red (finished surface)
Light-gray
Cream
White,glossy
Dark-red
Bright-gray
Sand
Black,glossy
Copper-red
Middle-gray
Eggshell
Bright-red
Dark-gray
White,matt
Salmon-red
Anthracite
Blue,matt
Please note that actual colours may slightlyvary in appearance from those shown above.
TONALITYClassic Glazed Surface, with Graffiti Protection
TONALITYClassic Natural
TONALITYClassic Special Bright Colours
Brick red (natural) Toscana Beige Pearl-gray Flint-gray Umbra-gray
Bright-red, streaked Bright-blue, streaked Manganese anthraciteManganese
Cream light
COLOUR CHART
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TONALITYColor
FA1 glazed
FC 1 glazed
FE 1 glazed
FF 1 glazed
FH 1 glazed
FK 1 glazed
FN 1 glazed
FP 1 glazed
FS 1 glazed
FW 1 glazed
FA1 glazed
FC 2 glazed
FE 2 glazed
FF 2 glazed
FH 1 glazed
FK 2 glazed
FN 1 glazed
FP 2 glazed
FS 1 glazed
FW 1 glazed
FA1 glazed
FC 3 glazed
FE 3 glazed
FF 3 glazed
FH 3 glazed
FK 3 glazed
FN 3 glazed
FP 3 glazed
FS 3 glazed
FW 1 glazed
FA1 glazed
FC 4 glazed
FE 1 glazed
FF 1 glazed
FH 4 glazed
FK 1 glazed
FN 1 glazed
FP 1 glazed
FS 4 glazed
FW 1 glazed
FA5 glazed
FC 1 glazed
FE 1 glazed
FF 1 glazed
FH 5 glazed
FK 1 glazed
FP 5 glazed
FS 5 glazed
FW 5 glazed
COLOUR CHART
Please note that actual colours may slightlyvary in appearance from those shown above.
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STANDARD SYSTEM CONSTRUCTION
NATURAL CLAY
PBS Distributors has developed a unique system
for Tonalityclay tiles. The advantages of this
system are:
Aluminium proles with 15 year guarantee
Cavity with ventilation
Unique feature of sealing vertical joint, providing
4 layers of defence against water inltration
Easy installation and replacement
Anti-locking system to prevent tile from being
forcibly removed
Light weight system has excellent earthquake
resistance
Tonalitycladding tiles show a prole on the reverse and are attached onto a vertical aluminium support system.
For the interior and exterior corners PBS Distributors
provide a solution with aluminium proles, that can
be powder coated in custom colours. Mitre joints
are also possible; contact PBS Distributors for more
information.
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13
T-LINE SYSTEMS FOR STAGGERED PATTERNS
TONALITYT-Line
The TONALITYT-Line system creates the
classic appearance of brickwork. It is suitable
for all kinds of tiles and tile sizes.
T-Line uses the same proles as the standard
system but has an alternative solution for the
vertical seal between the tiles.
NATURAL CLAY
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1 2
3 4
1
3
2
4
14 CLADDING
THE EXCITEMENT IS IN THE DETAIL
NATURAL CLAY
Penetrations through Tonalitytiles are precision cut by
PBS Distributors using CNC water jet technology in the
Auckland production facility.
The xing pins will be concealed, when the ceramic tile
is in place. These pins are easily accessible if the need
arises for any maintenance in the future.
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INSTALLATION OF SUN SCREENS
15
Illustration of the interior supporting structure of lamelle tile
Cover/Central Plate
Bracket Smooth
Variable Bracket
Mounting Bracket
NATURAL CLAY
TonalitySunscreen System offers sun and privcay protection.
User friendly installation and variable joints add to the creative design
possibilities.
The Baguette and Lamelle tile are a classic red clay tile, to match in well withthe facade tile. The sun screens aesthetic appearance compliments other
facade materials such as Natura and Parklex.
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TONALITY- Cladding tile with six horizontal slots,
3.0mm in width
Use internally for acoustic application or internally and externally for ventilation.
TONALITY- Cladding tile with three horizontal slots,
15mm in width
A. Radius 4.0m
B. 4.0m < Radius 2.0m
TONALITY-claddingtile
TONALITY- claddingtile
16
ROUND WALLS
NATURAL CLAY
C. 2.0m < Radius 1.2m
TONALITY- Radius-Cladding tiles with a radius of
1,500mm
NOTE. For system C & D contact PBS Distributors for specic design solutions for weathertightness design
D. Radius < 1.2m
TONALITY- Radius-Cladding tiles with a radius of
900mmFor a radii of 1.20-1.80m
Natural surface,
brick red colour
Length up to 380mm
Height 150 or 200mm
For a radii < 1.20 m
Natural surface,
brick red colour
Length up to 380mm
Height 150 or 200mm
PERFORATED PANELS
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Performance
TONALITY
is produced inthe most modern plants of
Europe.
Plant Wertingen-Roggden/Bavaria
Plant Weroth/Rhineland-Palatinate
Plant Autenried/Bavaria
Werk III
Werk II
Werk I
Durability
Tonalitymeets the following performance criteria of the
NZBC:-
Clause B1 STRUCTURE: Performance B1.3.1, B1.3.2,
and B1.3.4 for the relevant physical conditions of B1.3.3.
Clause B2 DURABILITY: The system meets
Permformance B2.3.1(b), not less than 15 years.
Clause E2 EXTERNAL MOISTURE: Vertical walls
incorporating this system as an exterior cladding can
meet Perfomance E2.3.2 and E2.3.5.
Clause F2 HAZARDOUS BUILDING MATERIALS: The
system meets Performance F2.3.1. The system will not
present a health hazard to people.
Manufacturing
Colour fastening without additional treatment.
The finest processing of our raw materials ensures the
extremely dense structure of the entire tile body,
resulting in a high level of water resistance. This
reduces staining of the facade.
Production of the cladding tiles in accordance with the
Quality Management System DIN EN ISO 9001 and
Environmental Management System DIN EN ISO 14001
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Clay as a Raw MaterialAs a raw material clay has been well known since ancient times. Clays are the product of weathering and erosion of the Earths
crust. It occurs in continental areas and coastal areas.
The variety of clay is dependent on the physical and environmental conditions prevaling at the time of formation. These
conditions predetermine the clays characteristics producing many varieties for different applications and processes.
The quality clays used to manufacture the TONALITYproducts, are quarried in the Westerwald area of Germany. These clays
are world reknown for their particular purity.
Manufacturingprocedure
TONALITYcladding tiles are
manufactured in ultra-modern
production plants, using a vacuum
extrusion method. In the course of
the patented Keralisprocedure,
the raw material clay is dried,
processed into the finest powered
clay and completely dyed in finely
graduated ratios of colour mixtures.
The products are subsequently fired
at temperatures of approx 1,200C.
A bonding process will result from
the combination of high quality raw
material and high baking
temperatures.
A smooth impermeable surface is
the result.
The production of TONALITY
cladding tiles are in accordance
with DIN EN ISO 9001 Quality
Management System and DIN EN
ISO 14000 Environmental
Management System.
Characteristics
Non-combustible
Weather and frost-resistant
Waterproof
Rot-resistant
Resistant to UV-light
Shockproof
Classic Finished Surface and
coloured with permanent
anti-graffiti protection
Precision manufacturing
tolerances ensures tight fitting
installation between tile and
system sub-construction
Installation can be carried out
irrespective of weather conditions
Disposal
Cladding tiles can be disposed of
as construction and demolition
waste under the category Hardfil in
New Zealand. The Aluminium fixing
system can be 100% recycled.
Storage and transport
Cladding tiles and sub-construction
are packed on pallets and wrapped
with edge protection in shrink foil in
order to prevent dirt and damage.
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REFERENCES
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PBS
31 Arrenway Drive
Albany, Auckland
New Zealand
Freephone 0800 2255 727
0800 CALL PBS
Tel (64) 09 477 0960
Fax (64) 09 477 0961www.pbs.co.nz
42C Maces Road
Christchurch
New Zealand
Tel (64) 03 384 4023
Fax (64) 03 384 4026