SYTRONIX FcP 5020 - Automax€¦ · 19.3 Appendix III: Parameter List 19.3.1 Terminology and...

Automax Automação Integrada - © Copyright 2007CEP 13175-500 - Sumaré-SP | Fone/ Fax: (19) 3883-1088

SYTRONIX FcP 5020

Evolução dos Acionamentos Hidráulicos


Sytronix Academy - SvP7000

Useful energy

Losses

-Valve/throttle

-Motor

-PumpInput

energy

1. Bomba fixa, Velocidade constante

▪ Altas perdas por restrições em carga parcial

up to 50% energy saving

2. Bomba variável,Velocidade fixa

▪ Diminuição das restrições.

▪ Redução do consumo em carga parcial

Useful energy

LossesInput

energy

Energy saving

Useful energy

Losses

3. Bomba fixa/variável,Velocidade variável

▪ Consumo mínimizado em carga parcial

up to 80% energy saving

Input

energy

Energysaving

3Automax Automação Integrada - © Copyright 2007

CEP 13175-500 - Sumaré-SP | Fone/ Fax: (19) 3883-1088

Controle de Pressão e Vazão por Válvulas


Useful energy

Motor heating

Pump losses

Throttling losses across the valve

M

Total energy

Válvula

proporcional

60 Hz

0 %

100 %

Atuador



Controle de Pressão e Vazão com p/Q

Motor heating

Pump losses

Throttling losses across the valve

Useful energy

Energy saving p/Q


M

p/Q-control

50/60 Hz

Reduced throttling losses

Total energy

0 %

100 %

5

Atuador


Velocidade fixa, bomba variável


M

DFE

50/60 Hz

Useful energy

Energy saving p/Q

Energy saving DFE

0 %

100 %

Elimination of

throttling losses

Motor heating

Pump losses

Total energy

(Operação em 2 quandrantes)



Atuador

Velocidade variável, bomba variável

Nutzenergie

Energy saving DFEn

Converter


M

DFEn 5000

Additional energy saving

potential up to 45% due to

speed reduction during part-

load operation

Energy saving p/Q

Motor heating

Pump losses

Energy saving DFE

100 %

0 %

Total energy

(Operação em 2 quandrantes)



Atuador

Solução com Servoacionamento


M

SvP 7000

Useful energy

Eenergy saving p/Q

Energy saving SvP

100 %

0 %

40-80% energy saving potential

due to speed reduction during

part-load operation

(Operação em até 4 quandrantes)

Converter

Motor heating

Pump losses

Total energy



Atuador

4EE – Eficiência Energética

Energia

Recuperada

Recuperação e

armazenamento

de energia

Energia sob

Demanda

Energia produzida

sob demanda –

Modo de Standby

Elementos

Eficientes

Produtos e

sistemas com

eficiência

otimizada

Energia em

Sistemas

Visão geral do

sistema, Projeto,

Simulação e

Consultoria

Implementação no decorrer do Ciclo de Vida Total

Conceito Projeto EngenhariaComissiona-

mento

Produção/

OperaçãoModernização



Tipos de Sytronix


FvP 5000


Performance

Funções de Controle

Quadrantes

Baixa dinâmica

Baixa precisão

Controle de pressãoLimitação de vazãoControle de forçaControle de velocidadeControle de posição

FvP 5000

Representação

Máquina Ferramenta

Prensas

Codificação


Condições para Instalação


dhor: Distância horizontal = 0 mm (0K40 ... 22K0);

Distância horizontal = 10 mm (30K0 ... 90K0)

dtop: Distância máxima mínima = 125 mm

dbot: Distância mínima do fundo = 125 mm

1: Entrada de ar no Inversor de Freqüência

2: Entrada de ar no Armário de Controle

3: Inversor de Freqüência

4: Saída de ar no Inversor de Freqüência

5: Direção de transporte de ar aquecido

6: Guia de ar no Armário de Controle

7: Ventilador no Armário de Controle

8: Descarga do ar aquecido

Dimensional


De 0K40......4K00 De 5K50......22K0

Dimensional


De 30K0......37K0 De 45K0......55K0

Dimensional


De 75K0......90K0

Dimensional


Ligação Elétrica Inversor EFC


Cabeamento de Potência


Conceito de Funcionamento


M

PU

CLPMáquina

Feedback de Pressão

Feedback de Rotação (opcional)

Comando de Pressão

Comando de Vazão

< ~~

PI

PI

n1

n2

n

Conversor Sytronix FVCA

Comportamento


Comando VazãoVazão AtualComando de PressãoPressão Atual

Painel de Operação do EFC e FV


• Ao alimentar o inversor, o display apresentará o valor de set-point de frequência.

• Pressionar o botão “Func” 2 vezes até aparecer “-b0-“ no display.

• Para navegar entre os parâmetros, pressionar “▲” ou “▼”. Pressionar “Set” para acessar o parâmetro desejado, alterar o parâmetro utilizando “▲” ou “▼” e confirmar com “Set” o valor selecionado. Pressionando “Func” 2 vezes, retorna para o menu principal onde aparece o set-point de frequência.

Painel de Operação do EFC e FV


Unidade do Parâmetro exibido

Display para visualização de parâmetros, valores de parâmetros, grupos de funções e possíveis

falhas

Botão de RUN – Da o Start para funcionamento do motor

FWD/REV indicador

FWD/REV indicador

Descrição do Parâmetro

Indicação de Operação

Indicador de RUN

Botão de Função – Mudar Menu, Entrar no Sub-menue

retorno de menus

Botão de Setup – Entra no Sub-menu e confirma os parâmetros

Botão de mudança de Parâmetros – Mudança de parâmetros de modo de

monitoramento

Botão de JOG – controla manualmente o JOG

Botão de Stop – Para o Inversor e Reset a falha

Exemplo de Navegação entre Parâmetros


Configuração do Inversor EFCCom os dados de plaqueta do motor a ser utilizado com o inversor, configurar os parâmetros abaixo:

C1.05 – Potência nominal do motor em kW

C1.06 – Tensão nominal do motor em Volts

C1.07 – Corrente nominal do motor em Ampère

C1.08 – Frequência nominal do motor em Hz

C1.09 – Rotação nominal do motor em rpm

F1.16 – Potência nominal do motor (KW) ex: 7,5KW, 11KW, 15KW, etc


Dados retirado da placa do motor

Inserir o procedimento de Autotunning e informar que o F1.15 deve estar em 0

Autotunning do Motor


Conectar Motor

▪ Conectar o motor ao inversor

▪ Verificar se há curto circuitos entre as fases

Desacoplar Motor

▪ Desacoplar o motor da bomba, para evitar que os movimentos causem algum dano ao equipamento

Executar Autotunning

▪ Alterar o parâmetro F1.15 para 0 – Indica que o motor é diferente do Motor Rexroth

▪ Alterar o parâmetro C1.01 para 1 – Executar Autotunning Estático

▪ Apertar RUN para iniciar os movimentos, no Display aparecerá “Tune”

▪ Após o fim do processo, os parâmetros C1.12, C1.20, C1.21, C1.22, C1.23, C1.24, C3.05 e C3.06 serão carregados

▪ Retornar o parâmetro b1.02 para 1 – Executar comandos pelo I/O

Controle de Temperatura


Code Name Setting Range Default Min. Attri.

C1.69 Motor Thrmal ModelProtection Setting

0: Inactive1: Active

1 - Stop

E1.60 Motor Temperature Sensor Channel

0: Disabled1: A|1 analog input2: A|2 analog input3: EAI analog input

0 - Stop

• Para que o Inversor funcione normalmente teremos que desabilitar o Controle de Temperatura do motor no Inversor

C1.69 – Devemos deixar ele em 0E1.60 – Devemos deixar ele em 0

Diagrama de Comando de Vazão


Configuração do Comando de Vazão


Diagrama de Comando de Pressão


Configuração do Comando de Pressão


Entradas Digitais


• As entradas digitais F2.16 ... F2.24 são mutuamente exclusivas, não permitindo qualquer configuração idêntica (excepto 0) entre os parâmetros, caso contrário o aviso APF1 será activado no Display.

Saídas Digitais


Diagrama das Entradas Analógicas


Estradas Analógicas


Diagrama das Saídas Analógicas


Saídas Analógicas


Código de Possível Falha


Código de Erros


19.3 Appendix III: Parameter List

19.3.1 Terminology and Abbreviation in Parameter List● Code: Function / parameter code, written in bx.xx, Cx.xx, Ex.xx, Hx.xx, Ux.xx,

dx.xx● Name: Parameter name● Default: Factory default● Min.: Minimum setting step● Attri.: Parameter attribute

– Run: Parameter setting can be modified when the converter is in run orstop status.

– Stop: Parameter setting can only be modified when the converter is in stopstatus.

– Read: Parameter setting is read-only and cannot be modified.● DOM: Depends on model● [bx.xx], [Cx.xx], [Ex.xx], [Hx.xx], [Ux.xx], [dx.xx]: Function / parameter values

EFC x610 Series Bosch Rexroth AGAppendix

DOK-RCON03-EFC-X610***-IT06-EN-P 357/421

19.3.2 Group b: System Parameters

b0: Basic system parameters

Code Name Setting range Default Min. Attri.

b0.00 Access authority setting

0: Basic parameters1: Standard parameters2: Advanced parameters3: Start-up parameters4: Modified parameters

0 – Run

b0.09 Parameter initialization setting

1: Base device and non fieldbusoptions2: Fieldbus options3: Base device, non fieldbusand fieldbus options

1 – Stop

b0.10 Parameter initialization0: Inactive1: Restore to default settings2: Clear error record

0 – Stop

b0.11 Parameter copy

0: Inactive1: Backup parameters to panel2: Restore parameters frompanel

0 – Stop

b0.12 Parameter set selection0: Parameter set 1 active1: Parameter set 2 active

0 – Stop

b0.20 User password 0...65,535 0 1 Runb0.21 Manufacturer password 0...65,535 0 1 Run

Bosch Rexroth AGAppendix

EFC x610 Series

358/421 DOK-RCON03-EFC-X610***-IT06-EN-P

19.3.3 Group C: Power Parameters

C0: Power control parameters


C0.00Control mode(EFC 5610 only)

0: V/f control1: Sensorless vectorcontrol2: FOC (only forEFC5610)

0 – Stop

C0.01 Normal / Heavy duty set-ting①

0: ND (Normal duty)1: HD (Heavy duty)

1 – Stop

C0.05 Carrier frequency

0K40...22K0: 1...15kHz30K0...90K0: 1...12kHz

0K40...4K00: 6k5K50...22K0 (HD): 6k5K50...22K0 (ND): 4k30K0...90K0: 4k

1 Run

C0.06Carrier frequencyautomatic adjustment


1 – Stop

C0.10 Automatic voltage stabi-lization

0: Always active1: Always deactive2: Deactive only duringdeceleration

0 1 Stop

C0.15 Brake chopper startvoltage②

1P 200 VAC:300...390 V 385

1 Stop3P 400 VAC:600...785 V 770

C0.16 Brake chopper duty cy-cle② 1...100 % 100 1 Stop

C0.24 Stall overvoltage hyste-resis voltage 0...100 V

1P: 301 Stop

3P: 50

C0.25 Overvoltage preventionmode 0...3 3 – Stop

C0.26Stall overvoltageprevention level

1P 200 VAC:300...390 V 385

1 Stop3P 400 VAC:600...785 V 770

C0.27Stall overcurrentprevention level③

20.0 %...[C2.42] 150.0 0.1 Stop

C0.28 Phase loss protectionmode 0...3 3 – Run




C0.29Converter overloadpre-warning level

20.0...200.0 % 110.0 0.1 Stop

C0.30Converter overloadpre-warning delay

0.0...20.0 s 2.0 0.1 Stop

C0.40 Power loss ride-throughmode

0: Inactive1: Output disable2: Regain kinetic ener-gy3: Regain kinetic ener-gy, decelerate to stop

0 – Stop

C0.41 Power loss ride-throughrecovery delay 0.10...30.00 s 0.50 0.01 Stop

C0.42 Power loss ride-throughaction voltage

1P 200 VAC:216...366 V 240

1 Stop3P 400 VAC:406...739 V 440

C0.43 Power loss ride-throughrecovery voltage

1P 200 VAC:223...373 V 250

1 Stop3P 400 VAC:413...746 V 450

C0.44Power loss ride-throughdeceleration to stoptime

0.1...6,000.0 s 5.0 0.1 Stop

C0.50 Fan control0: Automatically con-trolled1: Always on

0 – Run

C0.51 Fan total running time 0...65,535 h 0 1 Read

C0.52 Fan maintenance time0...65,535 h(0: Inactive)

0 1 Stop

C0.53 Fan total running timereset

0: Inactive1: ActiveReset to '0' after actionis executed

0 – Run

①: this parameter is only available with models of 5K50 and above.②: the parameters are only available with models of 22K0 and below.③: percentage of frequency converter rated current.

Setting range of C0.25:0: Both disabled


EFC x610 Series


1: Stall overvoltage protection enabled, resistor braking disabled2: Stall overvoltage protection disabled, resistor braking enabled3: Stall overvoltage protection enabled, resistor braking enabled

Setting range of C0.28:0: Both input and output phase loss protection active1: Only input phase loss protection active2: Only output phase loss protection active3: Both input and output phase loss protection inactive



C1: Motor and system parameters


C1.00 Motor type0: Asynchronous motor1: Synchronous motor (onlyfor EFC 5610)

0 – Stop

C1.01 Motor parameter tuning0: Inactive1: Static auto-tuning2: Rotational auto-tuning①

0 – Stop

C1.05 Motor rated power 0.1...1,000.0 kW DOM 0.1 StopC1.06 Motor rated voltage 0...480 V DOM 1 StopC1.07 Motor rated current 0.01...655.00 A DOM 0.01 StopC1.08 Motor rated frequency 5.00...400.00 Hz 50.00 0.01 StopC1.09 Motor rated speed 1...30,000 rpm DOM 1 StopC1.10 Motor rated power factor 0.00...0.99② 0.00 0.01 StopC1.11 Motor poles① 2...128 4 1 StopC1.12 Motor rated slip frequency 0.00...20.00 Hz DOM 0.01 RunC1.13 Motor inertia mantissa① 1...5,000 DOM 1 StopC1.14 Motor inertia exponent① 0...7 DOM 1 StopC1.15 Torque constant 0.01…200 DOM 0.01 RunC1.20 Motor no-load current 0.00...[C1.07] A DOM 0.01 StopC1.21 Stator resistance 0.00...50.00 Ω DOM 0.01 StopC1.22 Rotor resistance 0.00...50.00 Ω DOM 0.01 StopC1.23 Leakage inductance 0.00...200.00 mH DOM 0.01 StopC1.24 Mutual inductance 0.0...3,000.0 mH DOM 0.1 StopC1.25 Rotor leakage inductance 0.00...200.00 DOM 0.01 Stop

C1.69 Motor thermal model protectionsetting


0 – Stop

C1.70 Motor overload pre-warning level 100.0...250.0 % 100.0 0.1 RunC1.71 Motor overload pre-warning delay 0.0...20.0 s 2.0 0.1 Run

C1.72 Motor thermal sensor type0: PTC, KTY84/1302: PT100; 3: PT1000

0 – Stop

C1.73 Motor thermal sensor protectionlevel 0.0...10.0 V 2.0 0.1 Stop

C1.74 Motor thermal model protectiontime constant 0.0...400.0 min DOM 0.1 Stop


EFC x610 Series


Code Name Setting range Default Min. Attri.C1.75 Low speed derating frequency 0.10...300.00 Hz 25.00 0.01 RunC1.76 Zero speed load 25.0...100.0 % 25.0 0.1 Run

①: ONLY for EFC 5610, and motor load must be decoupled before ro-tational auto-tuning.②: 0.00: Automatically identified; 0.01...0.99: Power factor setting.



13 Diagnosis

13.1 Display of LED CharactersCharacter A b C d E F H i LDisplayCharacter n O o P r S t U –Display –

Tab. 13-1: Display of LED characters

13.2 Status CodeCode Description8.8.8.8.8. Displayed at power on, detecting the operating panel'-' '--' '---' '----' '-----' During parameter backup…tUnE Motor parameter tuningPSLP PID sleeping-PF- Modified parameters which are different from default value-EP- Parameters with invalid settingsPAr1 Parameter set switching from set 2 to set 1PAr2 Parameter set switching from set 1 to set 2

13.3 Warning CodeCode DescriptionP.oFF Displayed only at power down / drop in stop stateS.Err Parameter change blockedC-dr Communication disconnectionPrSE Parameter setting contradictionFLE Fan maintenance period expirednoCP No modified parameterPLE Pump leakageAib- Analog input broken wire detectionOCi Communication data exceeds value rangeFdi Fieldbus process data invalid

Bosch Rexroth AGDiagnosis

EFC x610 Series


Code DescriptionAPF1

Warning which can be thrown by the application, description in application man-ual

APF2APF3APF4APF5

EFC x610 Series Bosch Rexroth AGDiagnosis


13.4 Error Code

13.4.1 Error 1 (OC-1): Overcurrent at Constant Speed

Possible reason SolutionSudden load change in run mode Reduce occurrence and scale of sudden changeLow mains voltage Check input power supplyMotor power and frequency converterpower do not match Motor power has to match with frequency converter power

Excessive inertia or load Check power of motor and frequency converter, check load

The motor cable is too long● Decrease the carrier frequency (C0.05)● Use a frequency converter with larger power

Excessive torque compensation Reduce torque compensation setting (C2.22) till the currentdecreases

Excessive overexcitation braking factor Reduce [E0.55]

13.4.2 Error 2 (OC-2): Overcurrent during Acceleration

Possible reason SolutionExcessively short acceleration time Increase acceleration time (E0.26)Excessive start-up frequency Reduce start frequency (E0.36)

Excessive load rotation inertia or impact Increase acceleration time (E0.26), reduce sudden loadchange

Running command active while motor iscoasting Restart after motor stop or start with speed capture (E0.35)

Wrong setting of V/f curve related pa-rameters Adjust setting of V/f curve related parameters

Motor power and frequency converterpower do not match Motor power has to match with frequency converter power

Excessive torque compensation Reduce torque compensation setting (C2.22) till the currentdecreases

Wrong motor parameters setting Correct motor parameters settingExcessive overexcitation braking factor Reduce [E0.55]

13.4.3 Error 3 (OC-3): Overcurrent during Deceleration

Possible reason SolutionExcessively short deceleration time Increase deceleration time (E0.27)Excessive load rotation inertia Use suitable brake componentsMotor power and frequency converterpower do not match Motor power has to match with frequency converter power


EFC x610 Series


Possible reason SolutionExcessive overexcitation braking factor Reduce [E0.55]Wrong motor parameter setting Correct motor parameters setting

13.4.4 Error 4 (OE-1): Overvoltage at Constant Speed

Possible reason SolutionSurge voltage from power supply Check input power supplyMotor to earth short circuit causesDC-bus capacitors overcharged Check motor connection

Excessive load rotation inertia Use suitable brake componentsNoise interference Check wiring of control circuit, main circuit and grounding

13.4.5 Error 5 (OE-2): Overvoltage during Acceleration

Possible reason SolutionSurge voltage from power supply Check input power supplyMotor to earth short circuit causesDC-bus capacitors overcharged Check motor connection

Direct start during motor running Restart after motor stop or start with speed capture (E0.35)

Excessively short acceleration time Increase acceleration time (E0.26) or use S-curve (E0.25,E0.28, E0.29)

13.4.6 Error 6 (OE-3): Overvoltage during Deceleration

Possible reason SolutionSurge voltage from power supply Check input power supplyMotor to earth short circuit causesDC-bus capacitors overcharged

Check motor connection

Excessive load rotation inertia Use suitable brake components

Excessively short deceleration time

● Increase deceleration time (E0.27)● Use a brake resistor or a brake resistor unit● Enable stall overvoltage prevention during deceleration(C0.25)

Wrong wiring of brake resistor Check the wiring of brake resistorThe brake chopper is damaged Contact with service



13.4.7 Error 7 (OE-4): Overvoltage during Stop

Possible reason Solution

Excessive inertia on the load● Increase deceleration time (E0.27)● Use suitable brake components

Surge voltage from the power supply Check input power supply

13.4.8 Error 8 (UE-1): Undervoltage during Run

Possible reason SolutionPower failure during running Check input power supplyMain circuit capacitor deterioration Contact with service

13.4.9 Error 9 (SC): Surge Current or Short Circuit

Possible reason SolutionExternal phase-phase short circuit of motor Check motor wiringEarth surge Remove the short circuit and check motorInternal error of power module Contact with service

Surge current Increase the acceleration time (E0.26), reducethe overexcitation braking factor (E0.55)

13.4.10 Error 10 (IPH.L): Input Phase Loss

Possible reason SolutionAbnormal, omitted or broken connectionsof frequency converter power supply

Check power supply connections, remove omittedor broken connections

Broken fuse Check fuseImbalance in the three phases of inputpower supply

Check if the imbalance situation exceeds convert-er withstand capability

Main circuit capacitor deterioration Contact with service

13.4.11 Error 11 (OPH.L): Output Phase Loss

Possible reason SolutionAbnormal, omitted or broken connectionsof frequency converter outputs

Check the connections of frequency converter out-puts, remove omitted or broken connections

Imbalance in the three phases of outputs Check motor


EFC x610 Series


13.4.12 Error 12 (ESS-): Soft Start Error

Possible reason SolutionSoft start resistor value has been changeddue to over temperature

Contact with service

Power failure Check the input power supplyInput phase loss occurs during start-up (3phase) Remove the input phase loss

Main circuit capacitor deterioration Contact with service

13.4.13 Error 20 (OL-1): Converter Overload

Possible reason SolutionLong time overload Reduce overload time, reduce loadWrong settings of V/f curve related param-eters Adjust settings of V/f curve related parameters

Motor power and frequency converterpower do not match Motor power has to match with frequency converter power

Overload happens at lower speed● Reduce load at lower speed● Reduce the carrier frequency (C0.05)● Use a frequency converter with larger power

Excessive load, excessive short Acc. /Dec. time or cycle

● Adjust load, acceleration/deceleration time or cycle● Use a frequency converter with larger power

Low mains voltage Check input power supply

Excessive torque compensation Reduce torque compensation setting (C2.22) till the cur-rent decreases

Excessive overexcitation braking factor Reduce [E0.55]

13.4.14 Error 21 (OH): Converter over Temperature


Frequency converter (heat sink) tempera-ture is higher than max. allowable temper-ature 85 °C

● Reduce ambient temperature, improve ventilation andheat dissipation; clear dust, cotton wadding in air ducts;check fan and its power supply connection (if available)● Reduce load if necessary● Reduce carrier frequency (C0.05)

Temperature detection circuit error Contact with service



13.4.15 Error 22 (UH): Converter under Temperature


Ambient temperature is lower than -10 °C Provide a reasonable ambient temperature that frequencyconverter requires

Temperature sensor defect Contact with service

13.4.16 Error 23 (FF): Fan Failure

Possible reason SolutionFan defect Contact with service

13.4.17 Error 24 (Pdr): Pump Dry


PID feedback is excessively low while con-verter is running at output frequency highlimit

● Check if the feedback signal is valid● If the PID control is used for controlling a water pump,check if the pump is running without water

13.4.18 Error 25 (CoL-): Command Value Lost

Possible reason SolutionCommand value lost Contact with service

13.4.19 Error 30 (OL-2): Motor Overload

Possible reason SolutionMotor locked Prevent motor lock

Normal motor runs long time with largeload at low speed

● Increase frequency converter output frequency● Reduce load● Use variable frequency motor or set zero speed load(C1.76) to a higher value● Set correct motor thermal model protection time con-stant (C1.74)

Low mains voltage Check input power supplyWrong settings of V/f curve related param-eters Adjust settings of V/f curve related parameters

Excessive sudden load change Check loadWrong input of rated motor current Correct rated motor current in (C1.07)Multiple motors are driven by one frequen-cy converter Connect only one motor to the frequency converter


EFC x610 Series


Possible reason SolutionExcessive overexcitation braking factor Reduce [E0.55]Wrong motor protection parameter set-tings

Adjust settings of C1.74, C1.75 and C1.76 according toactual motor situations

13.4.20 Error 31 (Ot): Motor over Temperature


Excessive load or bad cooling● Check load● Provide a better cooling condition

Temperature sensor defect Check the motor temperature sensor feedback signal

Wrong motor protection parameter set-tings

Different motor with different maximum temperature, setmotor protection parameters according to actual protec-tion circuits (C1.72, C1.73, C1.74)

13.4.21 Error 32 (t-Er): Motor Parameter Tuning Error

Possible reason SolutionMotor power and frequency converterpower do not match Motor power has to match with frequency converter power

Wrong setting of motor parameters Correct motor parameters setting according to motornameplate

No connection of converter and motor Check motor cable connections

13.4.22 Error 33 (AdE-): Synchronous Motor Angle Detection Error

Possible reason SolutionInternal error occurs during synchronousmotor angle detection Contact with service

13.4.23 Error 35 (SPE-): Speed Control Loop Error

Possible reason SolutionThe speed loop difference is outside[C3.26] over a time of [C3.25] Contact with service

13.4.24 Error 38 (AibE): Analog Input Broken Wire Detection

Possible reason SolutionAnalog input wire is disconnected Check wiring of AI1, AI2 and EAI



13.4.25 Error 39 (EPS-): DC_IN Power Supply Error

Possible reason SolutionDC_IN power supply voltage is out ofrange 20...28 V

Check the voltage supply on DC_IN terminal and make surethe voltage is within the range of 20...28 V

13.4.26 Error 40 (dir1): Forward Running Lock Error

Possible reason SolutionDirection control [E0.17] = '1: Forwardonly'Direction command is reverse

Correct the parameter setting

13.4.27 Error 41 (dir2): Reverse Running Lock Error

Possible reason SolutionDirection control [E0.17] = '2: Reverseonly'Direction command is forward

Correct the parameter setting

13.4.28 Error 42 (E-St): Terminal Error Signal

Possible reason SolutionExternal error caused by input signals viaexternal terminals Check external terminals status

Wrong wiring / setting of multi-functionexternal terminals

Ensure the right external signals have been connected cor-rectly to the right multi-function external terminals whichare assigned for external error input ([E1.00]...[E1.04] =32, 33)

Converter stop caused by E-Stop activecommand via Modbus communication

Check the stop command via Modbus communication(0X0088: stop according to parameter setting; 0X0090:E-stop active). If converter receives 0X0090 , E-St will bedisplayed

13.4.29 Error 43 (FFE-): Firmware Version Mismatch

Possible reason SolutionOperating panel may be placed to the frequency converterwith older/newer firmware Contact with service

Control board may be removed to another device Contact with serviceExtension card may be installed to the frequency converterwith older/newer firmware Contact with service


EFC x610 Series


13.4.30 Error 44 (rS-): Modbus Communication Error


Device connection problem Check device communication connec-tion

Communication target error Check status of communication target

13.4.31 Error 45 (E.Par): Parameter Settings Invalid


Parameter settings are invalid after firmware update or ex-tension card removed or parameter copy

1. Check parameter group '-EP-' andmodify the parameter values ap-peared in '-EP-'

2. Initialize all parameters

13.4.32 Error 46 (U.Par): Unknown Parameter Restore Error

Possible reason SolutionIf one or more parameters in the backup were not found inthe device, they will be skipped during parameter restore

Check the differences between the dif-ferent firmware versions

13.4.33 Error 48 (idA-): Internal Communication Error

Possible reason SolutionInternal error caused by communication between controlboards Contact with service

13.4.34 Error 49 (idP-): Internal Parameter Error

Possible reason SolutionInternal error caused by parameter handling Contact with service

13.4.35 Error 50 (idE-): Converter Internal Error

Possible reason SolutionInternal error occurs Contact with service

13.4.36 Error 51 (OCd-): Extension Card Internal Error

Possible reason SolutionExtension card was successfully detected by the device atstartup, but the communication failed afterwards Contact with service



13.4.37 Error 52 (OCc): Extension Card PDOs Configuration Error


Internal communication error between communication cardand converter control board

● Update firmware version● Contact with service

13.4.38 Error 53 (Fdi-): No Valid Process Data

Possible reason SolutionNo valid process data is received from remote communica-tion server, the remote communication server may be turnedoff

Check remote communication server

13.4.39 Error 54 (PcE-): Remote Control Communication Error


Error if communication to IndraWorks Ds/Converter-Works is lost during remote control

● Check communication status betweenfrequency converter and IndraWorksDs/ConverterWorks

● Contact with service

13.4.40 Error 55 (PbrE): Parameter Backup / Restore Error

Possible reason SolutionError occurs during parameter backup/restore process Contact with service

13.4.41 Error 56 (PrEF): Parameter Restore Error after Firmware Update

Possible reason SolutionError occurs if parameter settings cannot be restored af-ter firmware update Contact with service

13.4.42 Error 60 (ASF-): Application Firmware Error

Possible reason SolutionError message if the application firmware was not loadedcorrectly or trail use is over Contact with service


EFC x610 Series


13.4.43 Error 61...65 (APE1...APE5): Application Error


Application error Error which can be thrown by the applica-tion, description in application manual



13.5 Error Handling

13.5.1 Restarting after Power Loss


E0.45 Power loss restart mode0: Inactive1: Active for panel control2: Active only for 2-wire control

0 – Stop

E0.46 Power loss restart delay 0.0...10.0 1.0 0.1 Stop

[E0.45] decides the restart behavior after power loss:If option 1 is selected, then converter will run automatically when AC power re-sumes, if the run command source is set to 'panel'.If option 2 is selected, then converter will run automatically when AC power re-sumes, if the run command source is set to 'multi-function digital input'.The power loss restart procedure will be performed after [E0.46] 'Power loss re-start delay'.

● If the frequency converter was running in 3-wire mode beforepower loss, the restart of the frequency converter is decided bythe status of this 3-wire terminal after power on.

● If the power loss was caused by power supply interference, anerror code 'UE-1' will be displayed on the operating panel in un-dervoltage situation, and the frequency converter will not restartautomatically after power on even E0.45 is 'Active'.

● If the run command is from communication, the frequency con-verter ONLY restarts after sending a stop command first and thensending a run command by communication.

● When E0.45 select "1" or "2", if the power supply of frequencyconverter and the error "UE-1" recover within the time of [E9.01],the frequency converter will restart; if the error "UE-1" always ex-ists during the time of [E9.01], the frequency converter will notrestart.


EFC x610 Series


13.5.2 Automatic Error ResetAutomatic error reset function is used to ensure continuous running without hu-man intervention in the case of occasional errors, such as overcurrent or over-voltage at start or in the run mode. This function can be activated by setting[E9.00] ≠ 0.When an error occurs, the frequency converter stops the output and the relatederror code is displayed at the same time. The system remains in idle mode fordelay time [E9.01]. Then the error will automatically be reset and a run com-mand will be generated to restart the frequency converter. This sequence will beperformed [E9.00] times. If the error still exists, the frequency converter re-mains in idle mode and no longer performs automatic restart attempts. In thiscase, a manual error reset is required to resume the operation.Automatic error reset is valid for the following errors: OC-1, OC-2, OC-3, OE-1,OE-2, OE-3, OE-4, OL-1, OL-2, UE-1*, E-St, OH and UH.

Code Name Setting range Default Min. Attri.E9.00 Automatic error reset attempts 0...3 (0: Inactive) 0 – StopE9.01 Automatic error reset interval 0.1...60.0 s 10.0 0.1 Stop

*:1. If [E9.00] ≠ 0 and [E0.45] = 0, every time error ‘UE-1’ resets,

the remaining times of automatic reset would decrease.2. If [E9.00] ≠ 0 and [E0.45] ≠ 0, then reset time of error "UE-1" is

without limitation.3. If [E9.00] = 0 and [E0.45] ≠ 0, then reset time of error "UE-1" is

without limitation.



13.5.3 Error Reset by Digital InputThe error reset input can be defined with one digital input. This function worksin the same manner as the panel error reset function does, which allows remoteerror reset. 'Error reset signal' is edge sensitive.

Code Name Setting range Default Min. Attri.E1.00 X1 input

34: Error reset signal

0 – StopE1.01 X2 input 0 – StopE1.02 X3 input 0 – StopE1.03 X4 input 0 – StopE1.04 X5 input 0 – StopH8.00 EX1 input 0 – StopH8.01 EX2 input 0 – StopH8.02 EX3 input 0 – StopH8.03 EX4 input 0 – Stop

Set the respective parameter of any digital input as '34: Error reset signal'. Forwiring diagram, please refer to chapter "Digital input NPN / PNP wiring" on page64.


EFC x610 Series


8 FcP 5020 Parameter List

8.1 Terminology and Abbreviation in Parameter List● Code: Function / parameter code, written in Cx.xx, dx.xx, Ex.xx, Fx.xx● Name: Parameter name● Default: Factory default● Attri.: Parameter attribute

– Run: Parameter setting can be modified when the converter is in run orstop status.

– Stop: Parameter setting can only be modified when the converter is in stopstatus.

– Read: Parameter setting is read-only and cannot be modified.

FcP 5020 Bosch Rexroth AGFcP 5020 Parameter List

DOK-RCON03-FCP5020****-QU02-EN-P 53/75

8.2 Group F1: Quick Start ParameterCode Name Setting range Default Min. Attri.

F1.00 ASF parameter initialization

0: Inactive1: Restore to FcP default set-tings2: Deactivate ASF

0 - Stop

F1.02 Control mode0: p/Q control1: Flow control2: Pressure control

0 - Stop

F1.03 Pressure command source

0: Depend on the value ofF1.041: Select by digital input (F1.04shows status)2: Analog input3: Communication

0 - Stop

F1.04 Pressure command selection

0: Pressure command digitalsetting 01: Pressure command digitalsetting 12: Pressure command digitalsetting 23: Pressure command digitalsetting 3

0 - Run

F1.05 Pressure command digital setting 0 0.0...1,000.0 bar 10.0 0.1 RunF1.06 Pressure command digital setting 1 0.0...1,000.0 bar 10.0 0.1 RunF1.07 Pressure command digital setting 2 0.0...1,000.0 bar 10.0 0.1 RunF1.08 Pressure command digital setting 3 0.0...1,000.0 bar 10.0 0.1 Run

F1.11 Flow command source

0: Depend on the value ofF1.121: Analog input (positive / nega-tive)2: Communication

0 - Stop

F1.12 Flow command digital setting 0...5,000 rpm 400 1 Run

F1.15 Motor type0: Others1: MOT-FC_HOY

1 - Stop

Bosch Rexroth AGFcP 5020 Parameter List

FcP 5020

54/75 DOK-RCON03-FCP5020****-QU02-EN-P


F1.16 Motor power level

0: No selection1...5: Reserved6: 1.5 kW7: 2.2 kW8: 3 kW9: 4 kW10: 5.5 kW11: 7.5 kW12: 11 kW13: 15 kW14: 18.5 kW15: 22 kW16: 30 kW17: 37 kW18: 45kW19: 55 kW20: 75 kW21: 90 kW

0 - Stop

F1.20 CytroPac parameter initialization

0: No selection1: CytroPac basic2: CytroPac advanced3: CytroPac advanced + comm.

0 - Stop

Tab. 8-1: Parameter list of group F1



8.3 Group F2: Input and Output ParameterCode Name Setting range Default Min. Attri.

F2.00 Analog input AI1 0: No function assigned fromASF1: Pressure command2: Pressure feedback3: Flow command

0 - StopF2.01 Analog input AI2 2 - Stop

F2.02 External analog input EAI (-10V...10V,4...20mA) 0 - Stop

F2.04 Pressure command corresponding to10V or 20mA 0.1...1,000.0 bar 10.0 0.1 Stop

F2.05 Pressure command null offset in V ormA 0.0...5.0 V, mA 0.0 0.1 Stop

F2.06 Pressure feedback corresponding to10V or 20mA 0.1...1,000.0 bar 100.0 0.1 Stop

F2.07 Pressure feedback null offset in V ormA 0.0...5.0 V, mA

4.0(mA)

0.1 Stop

F2.08 Flow command corresponding to 10Vor 20mA 1...5,000 rpm 400 1 Stop

F2.09 Flow command null offset in V or mA 0.0...5.0 V, mA 0.0 0.1 Stop

F2.10 Pressure sensor type

0: Others1: HM20-2X/10-C2: HM20-2X/50-C3: HM20-2X/100-C4: HM20-2X/160-C5: HM20-2X/250-C6: HM20-2X/315-C7: HM20-2X/400-C8: HM20-2X/630-C9: Reserved10: Reserved11: HM20-2X/10-H12: HM20-2X/50-H13: HM20-2X/100-H14: HM20-2X/160-H15: HM20-2X/250-H16: HM20-2X/315-H17: HM20-2X/400-H18: HM20-2X/630-H

3 - Stop


FcP 5020



F2.16 X1 input0: No function assigned fromASF1: Pressure command selec-tion bit02: Pressure command selec-tion bit13: p/Q parameter selection4: Reserved5: Master / slave mode switch6: Oil filter warning7: Oil level warning8: Oil temperature warning9: Oil filter error10: Oil level error11: Oil temperature error12: Oil level / temperatureerror13: Oil filter warning inverse14: Oil level warning inverse15: Oil filter error inverse16: Oil level / temperatureerror inverse17: Reserved18: Reserved19: Reserved20: Pressure drop compensa-tion trigger21: Pressure overshoot com-pensation trigger

0(RUN)

- Stop

F2.17 X2 input0

(Errorreset)

- Stop

F2.18 X3 input 0 - StopF2.19 X4 input 0 - StopF2.20 X5 input 0 - StopF2.21 EX1 input 0 - StopF2.22 EX2 input 0 - StopF2.23 EX3 input 0 - Stop

F2.24 EX4 input 0 - Stop




F2.31AO1 output(use E2.27 for gain)

0: No function assigned fromASF1: Pressure command (scaledby F2.04)2: Pressure feedback (scaledby F2.06)3: Setting speed (include di-rection) (scaled by F2.08)4: Output speed (include di-rection) (scaled by F2.08)

0 - Run

F2.32EAO output(use H8.27 for gain)

0 - Run

F2.36 DO1 output 0: No function assigned fromASF1: Converter warning2: Green CytroPac flashingLED3: Red CytroPac flashing LED

1 - Run

F2.37 EDO output 0 - Run

F2.40 Relay 1 output 0: No function assigned fromASF1: Converter warning2: Two points / double pumpcontrol

0 - Run

F2.41 Extension relay output 0 - Run


Analog output setting:For example:● F2.31=1: Pressure command

● F2.31 = 2: Pressure feedback

● F2.31 = 3: Setting speed

● F2.31 = 4: Output speed


FcP 5020


8.4 Group F3: p/Q PID ParameterCode Name Setting range Default Min. Attri.

F3.00 p/Q parameter selection source0: Depend on the value of F3.011: Digital input2: Communication

0 - Stop

F3.01 p/Q parameter digital selection0: Parameter group 01: Parameter group 1

0 - Run

F3.02 Filter time for pressure feedback 0...999 ms 4 1 RunF3.03 Filter time for flow command 0...999 ms 4 1 RunF3.10 Filter time for pressure rising [0] 0...999 ms 80 1 Run

F3.11 Filter time for pressure dropping[0] 0...999 ms 40 1 Run

F3.12 Proportional gain [0] 0.00...500.00 rpm/bar 8.00 0.01 RunF3.13 Integral time 1 [0] 0...999 ms 80 1 RunF3.14 Integral time 2 [0] 0...999 ms 0 1 Run

F3.15 Integral time TI switch threshold[0]

-150.0...0.0 bar (set to 0.0, theswitching function is invalid) 0.0 0.1 Run

F3.16 Differential gain [0] 0.000...10.000 (rpm/bar)*s 0.000 0.001 RunF3.17 Filter time for Kd [0] 0...999 ms 35 1 RunF3.18 Lower limit for I+D [0] -5,000...5,000 rpm 0 1 RunF3.19 System minimum speed [0] -5,000...5,000 rpm 0 1 RunF3.30 Filter time for pressure rising [1] 0...999 ms 80 1 Run

F3.31 Filter time for pressure dropping[1] 0...999 ms 40 1 Run

F3.32 Proportional gain [1] 0.00...500.00 rpm/bar 8.00 0.01 RunF3.33 Integral time 1 [1] 0...999 ms 80 1 RunF3.34 Integral time 2 [1] 0...999 ms 0 1 Run

F3.35 Integral time TI switch threshold[1]

-150.0...0.0 bar (set to 0.0, theswitching function is invalid) 0.0 0.1 Run

F3.36 Differential gain [1] 0.000...10.000 (rpm/bar)*s 0.000 0.001 RunF3.37 Filter time for Kd [1] 0...999 ms 35 1 RunF3.38 Lower limit for I+D [1] -5,000...5,000 rpm 0 1 RunF3.39 System minimum speed [1] -5,000...5,000 rpm 0 1 Run




8.5 Group F4: System Protection and Pump Function ParameterCode Name Setting range Default Min. Attri.

F4.00 Protection function control word

0...15Bit0: Pressure sensor failure(PSF)Bit1: Actual pressure moni-toringBit2: p/Q max. command lim-itBit 3: Oil changing detection

0 - Run

F4.03 Pump function control word

0...31Bit0: Pump power limitBit1: Pump thermal protec-tionBit2: Switch master to slaveBit3: Two points / doublepumpBit4: Pressure drop / over-shoot compensation

0 - Run

F4.06 Pressure sensor failure detectionthreshold 1 (negative direction) -5,000...0 rpm -1 1 Stop

F4.07 Pressure sensor failure detectiontime 1 (negative direction) 0.1...100.0 s 10.0 0.1 Stop

F4.08 Pressure sensor failure detectionthreshold 2 (positive direction) 0...5,000 rpm 200 1 Stop

F4.09 Pressure sensor failure detectiontime 2 (positive direction) 0.1...100.0 s 10.0 0.1 Stop

F4.10 Pressure detection threshold 1.0...1,000.0 bar 5.0 0.1 StopF4.11 Pressure detection period 0.1...100.0 s 1.0 0.1 Stop

F4.15 Maximum system pressure (warn-ing) 0.0...[F4.16] bar 500.0 0.1 Stop

F4.16 Maximum pump pressure (error) [F4.15]...4,000.0 bar 1,000.0 0.1 StopF4.20 p/Q command soft start delay 0.0...1,000.0 s 0.0 0.1 StopF4.21 Minimum pressure command limit 0.0...[F4.22] bar 5.0 0.1 Stop

F4.22 Maximum pressure command lim-it [F4.21]...1,000.0 bar 250.0 0.1 Stop

F4.23 Minimum flow command limit 0...[F4.24] rpm 200 1 StopF4.24 Maximum flow command limit [F4.23]...5,000 rpm 3,000 1 Stop


FcP 5020



F4.25 Acceleration time hydraulic softstart 0.1...6,000.0 s 5.0 0.1 Run

F4.28 Two points / double pump selec-tion

0: Two points pump1: Double pump

0 - Stop

F4.29 Pump logic selection0: Positive1: Negative

0 - Stop

F4.30 Pump Vg1 0...1,000 ccm 0 1 StopF4.31 Pump Vg2 0...1,000 ccm 0 1 Stop

F4.32 Upper pressure difference switch-ing threshold 0.0...350.0 bar 15.0 0.1 Stop

F4.33 Lower pressure difference switch-ing threshold 0.0...350.0 bar 10.0 0.1 Stop

F4.34 Speed switching threshold adjust-ment 0.1...1.0 0.9 0.1 Stop

F4.35 Pump power 0.00...315.00 kW 0.00 0.01 StopF4.36 Pump thermal protection speed 0…5,000 rpm 500 1 Stop

F4.37 Pump thermal protection timeconstant 0…6,000 s 0 1 Stop

F4.39 Master / slave switch source

0: Depend on the value ofF4.031: Digital input2: Communication

0 - Stop

F4.40 Slave pump speed command low-er limit -5,000...5,000 rpm 0 1 Run

F4.41 Master / slave pump mode switchdelay 0...500 ms 100 1 Stop

F4.45 Pressure boost for drop compen-sation 0.0...1,000.0 bar 0 0.1 Run

F4.46 Pressure reduce for overshootcompensation -1,000.0...0.0 bar 0 0.1 Run

F4.50 Oil filter warning / error delay time 0...1,000 s 60 1 RunF4.51 Warning hours of oil change 0...60,000 hours 36,000 1 RunF4.52 Error hours of oil change 0...60,000 hours 40,000 1 RunF4.53 Oil in operation time - - - ReadF4.54 Reset oil in operation time 0...1 0 1 RunF4.55 Oil in operation time minute - - - Read




Bit Description Setting range

10 Two points / double pump con-trol status

0: Vgmax

1: Vgmin

11 Pressure drop / overshoot com-pensation

0: No compensation1: Compensation

12 Reserved -

13 ASF status0: Active1: Inactive

14 ASF warning0: No warning1: Warning

15 ASF error0: No error1: Error

Tab. 9-4: ASF status word definition

Bosch Rexroth AGFieldbus Communication

FcP 5020


10 Diagnosis

10.1 Warning CodePanel

displayFunction

code Error information Reason Solution

APF1 d0.88

0: No warning - -

1: Pressure feed-back exceed limit

1. Excessive pressure setting2. Pressure transducer failure

1. Set pressure to a lower value2. Check if the wiring is proper-ly connected for pressure feed-back transmission

2: Pressure com-mand exceed limit

Pressure command upon us-er’s input exceeding [F4.22] Set pressure to a lower value

3: Flow commandexceed limit

Flow command upon user’sinput exceeding [F4.24] Set flow to a lower value

4: Oil filter warn-ing Oil filter almost full Clean or replace filter

5: Oil level warn-ing Oil level too low Refill oil

6: Oil temperaturewarning Oil temperature reached Reduce hydraulic loses or en-

hance oil cooling7: Oil changewarning

Operation time exceeds oillife time

Change oil and reset operationtimer (F4.54)

8: (Reserved) - -9: Pump thermalprotection warn-ing

Pump speed is lower than re-quired for pump cooling(F4.36)

Increase system minimumspeed

10: Pump powerlimitation warning

Required pump power ex-ceeds limitation set in F4.35 Adjust limitation or system load

Tab. 10-1: Warning code

FcP 5020 Bosch Rexroth AGDiagnosis


SYTRONIX FcP 5020 - Automax€¦ · 19.3 Appendix III: Parameter List 19.3.1 Terminology and...

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