Revestimento - Turma 13 - Grupo 3

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7/23/2019 Revestimento - Turma 13 - Grupo 3 http://slidepdf.com/reader/full/revestimento-turma-13-grupo-3 1/8 International Journal of Pharmaceutics 441 (2013) 527–534 Contents lists available at SciVerse ScienceDirect International Journal of Pharmaceutics  journal homepage: www.elsevier.com/locate/ijpharm Flow and compaction behaviour of ultrafine coated ibuprofen Parth K. More, Kailas S. Khomane, Arvind K. Bansal Departmentof Pharmaceutics, National Institute of Pharmaceutical Education and Research (NIPER), Sector-67,S.A.S. Nagar, Mohali, Punjab, India a r t i c l e i n f o  Article history: Received23 August 2012 Received in revised form 30 October 2012 Accepted31 October 2012 Available online 8 November 2012 Keywords: Compaction Drycoating Ibuprofen Tableting Mechanical properties Super plasticity Compression Crushing strength a b s t r a c t Good flow and compaction properties are prerequisites for successful compaction process. Apart from initial profile, mechanical properties of pharmaceutical powders can get modified during unit processes like milling. Milled powders can exhibit a wide range of particle size distribution. Further downstream processing steps like compaction can be affected by this differential particle size distribution. This has greatest implications for formulations like high dose drugs wherein the active pharmaceutical ingredient (API) contributes the maximum bulk in the final formulation. The present study assesses the impact of dry coating with ultrafine particles of same material, on the flow and compaction properties of the core material. Ibuprofen was selected as model drug as it has been reported to have poor mechanical prop- erties. Ultrafine ibuprofen (average size 1.75 m) was generated by Dyno ® milling and was dry coated onto the core ibuprofen particles (average size 180 m). Compaction studies were performed using a fully instrumented rotary tablet press. Compaction data was analyzed for compressibility, tabletability, compactibility profiles and Heckel plot. Dry coating of the ibuprofen exhibited greater compressibil- ity and tabletability, at lower compaction pressure. However, at compaction pressure above 220MPa, compressibility and tabletability of coated as well as uncoated materials were found to be similar. Heckel analysis also supported the above findings, as  y  value of uncoated ibuprofen was found to be 229.49 MPa and for 2.0% ultrafine coated ibuprofen was found to be 158.53MPa. Lower  y  value of ultrafine coated ibuprofen indicated ease of plastic deformation. Superior compressibility and deformation behaviour of ultrafine coated ibuprofen attributed to increased interparticulate bonding area. This strategy can also be explored for improving tabletability of high dose poorly compressible drugs. © 2012 Elsevier B.V. All rights reserved. 1. Introduction Tabletisthemostpreferreddosageform toorallydeliver drugs, as it offers numerous technical and economical advantages (Han etal.,2008;Pateletal.,2006). However,poormechanicalproperties become a hurdle in successful development of tablet formulation. Thisbecomesseverein caseofhighdosepoorlycompressibledrugs likeibuprofen.Moreover,mechanicalpropertiesof pharmaceutical powders can modify during unit processes like milling. Milling can generate ultrafine or nano particles that can get coated onto the biggercore particlesandaffectthemechanical properties like flow andcompressibility. Thismayhave profoundimpactin case ofhigh dose poorly compressible drug. Hence it is imperative to study the effectof ultrafinecoatingonthemechanicalpropertiesofhighdose poorly compressible drug. Variousapproaches havebeenreportedto improvethemechan- ical properties of the material. Crystal habit modification by Corresponding author at: Department of Pharmaceutics, National Institute of Pharmaceutical Education and Research (NIPER), S.A.S. Nagar, Mohali, Punjab 160 062, India.Tel.:+91172 2214682 2126; fax: +91172 2214692. E-mailaddress: [email protected] (A.K. Bansal). crystallization from different solvents was reported as an aid to improve the densification behaviour of nitrofurantoin (Marshall and York, 1991 ). Bacher et al., showed improved compactibility and compressibility of calcium carbonate and sorbitol using wet granulation(Bacheret al.,2008). Theeffectofparticlesizeandcom- pactionforceonthecompactionbehaviourofparacetamolwasalso studied (Patel et al., 2007). Co-crystallization of caffeine also led to improvement in the mechanical properties (Sun and Hou, 2008). Recently,modificationofthesurface bycoating,hasbeen reported to improve the flow (Hou and Sun, 2008; Jallo et al., 2011; Yang et al., 2005) and compaction properties (Shi and Sun, 2011 ) of a material.When thematerialsblended,differlargelyintheirparticle sizes,thesmaller materialtend tocoat onthecoarser material.The adhering material tends to form a percolating network which gov- erns the compaction properties of the material (Barra et al., 1999). Mechanical properties of the guest material critically contribute to these changes. It was demonstrated that poorly bonding guest material improves the flow properties, but deteriorates the com- pactionproperties(Sun,2011). Forexample,drycoating of colloidal silica(Cab-O-Sil) on theMCCparticlesimproved flowproperty but reduced the tabletability (Chattoraj et al., 2011). Improvement in the flow property was attributed to reduced interaction/bonding between the particles and ‘ball bearing’ effect. However, 0378-5173/$ – see front matter © 2012 Elsevier B.V. All rights reserved. http://dx.doi.org/10.1016/j.ijpharm.2012.10.048

Transcript of Revestimento - Turma 13 - Grupo 3

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International Journal of Pharmaceutics 441 (2013) 527–534

Contents lists available at SciVerse ScienceDirect

International Journal of Pharmaceutics

 journal homepage: www.elsevier .com/ locate / i jpharm

Flow and compaction behaviour of ultrafine coated ibuprofen

Parth K. More, Kailas S. Khomane, Arvind K. Bansal∗

Department of Pharmaceutics, National Institute of Pharmaceutical Education and Research (NIPER), Sector-67, S.A.S. Nagar, Mohali, Punjab, India

a r t i c l e i n f o

 Article history:

Received 23 August 2012

Received in revised form 30 October 2012

Accepted 31 October 2012

Available online 8 November 2012

Keywords:

Compaction

Dry coating

Ibuprofen

Tableting

Mechanical properties

Super plasticity

Compression

Crushing strength

a b s t r a c t

Good flow and compaction properties are prerequisites for successful compaction process. Apart from

initial profile, mechanical properties of pharmaceutical powders can get modified during unit processes

like milling. Milled powders can exhibit a wide range of particle size distribution. Further downstream

processing steps like compaction can be affected by this differential particle size distribution. This hasgreatest implications for formulations like high dose drugs wherein the active pharmaceutical ingredient

(API) contributes the maximum bulk in the final formulation. The present study assesses the impact of 

dry coating with ultrafine particles of same material, on the flow and compaction properties of the core

material. Ibuprofen was selected as model drug as it has been reported to have poor mechanical prop-

erties. Ultrafine ibuprofen (average size 1.75m) was generated by Dyno® milling and was dry coated

onto the core ibuprofen particles (average size 180m). Compaction studies were performed using a

fully instrumented rotary tablet press. Compaction data was analyzed for compressibility, tabletability,

compactibility profiles and Heckel plot. Dry coating of  the ibuprofen exhibited greater compressibil-

ity and tabletability, at lower compaction pressure. However, at compaction pressure above 220MPa,

compressibility and tabletability of coated as well as uncoated materials were found to be similar. Heckel

analysis also supported the above findings, as P  y value of uncoated ibuprofen was found to be 229.49 MPa

and for 2.0% ultrafine coated ibuprofen was found to be 158.53 MPa. Lower P  y  value of ultrafine coated

ibuprofen indicated ease of plastic deformation. Superior compressibility and deformation behaviour of 

ultrafine coated ibuprofen attributed to increased interparticulate bonding area. This strategy can also

be explored for improving tabletability of high dose poorly compressible drugs.

© 2012 Elsevier B.V. All rights reserved.

1. Introduction

Tablet is the most preferred dosage form to orally deliver drugs,

as it offers numerous technical and economical advantages (Han

etal.,2008;Patel et al., 2006). However, poormechanical properties

become a hurdle in successful development of tablet formulation.

This becomes severein case of high dose poorlycompressible drugs

like ibuprofen. Moreover, mechanical properties of pharmaceutical

powders can modify during unit processes like milling. Milling can

generate ultrafine or nano particles that can get coated onto the

bigger core particles and affect the mechanical properties like flow

and compressibility. This may have profound impactin case of high

dose poorly compressible drug. Hence it is imperative to study the

effectof ultrafine coating on themechanical properties of high dose

poorly compressible drug.

Various approaches have beenreportedto improve the mechan-

ical properties of the material. Crystal habit modification by

∗ Corresponding author at: Department of Pharmaceutics, National Institute of 

Pharmaceutical Education and Research (NIPER), S.A.S. Nagar, Mohali, Punjab 160

062, India.Tel.: +91172 2214682 2126; fax: +91172 2214692.

E-mail address: [email protected] (A.K. Bansal).

crystallization from different solvents was reported as an aid to

improve the densification behaviour of nitrofurantoin (Marshall

and York, 1991). Bacher et al., showed improved compactibility

and compressibility of calcium carbonate and sorbitol using wet

granulation (Bacheret al., 2008). Theeffect of particle size andcom-

paction force on thecompaction behaviourof paracetamol wasalso

studied (Patel et al., 2007). Co-crystallization of caffeine also led to

improvement in the mechanical properties (Sun and Hou, 2008).

Recently, modification of the surface by coating, has been reported

to improve the flow (Hou and Sun, 2008; Jallo et al., 2011; Yang

et al., 2005) and compaction properties (Shi and Sun, 2011) of a

material.When the materialsblended,differ largely in theirparticle

sizes, the smaller material tend to coat on the coarser material. The

adhering material tends to form a percolating network which gov-

erns the compaction properties of the material (Barra et al., 1999).

Mechanical properties of the guest material critically contribute

to these changes. It was demonstrated that poorly bonding guest

material improves the flow properties, but deteriorates the com-

paction properties (Sun,2011). For example, dry coating of colloidal

silica (Cab-O-Sil) on the MCC particles improved flow property but

reduced the tabletability (Chattoraj et al., 2011). Improvement in

the flow property was attributed to reduced interaction/bonding

between the particles and ‘ball bearing’ effect. However,

0378-5173/$ – see front matter © 2012 Elsevier B.V. All rights reserved.

http://dx.doi.org/10.1016/j.ijpharm.2012.10.048

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528   P.K.More et al. / International Journal of Pharmaceutics 441 (2013) 527–534

deterioration of the compaction properties was attributed to reduc-

tion in the bonding strength of the material due to presence of 

poorly bonding silica on the surface of MCC.

Ithas also been reportedthat coating of an APIwithhighly bond-

ing polymers like PVP improved tableting properties (Shi and Sun,

1999). All the reported examples employed coating of a different

guest material on the core material and bonding strength played

a crucial role in governing the compaction behaviour. However, a

report dealing with coating of the ultrafine particles (particles hav-

ing size below 15m) of the same material and its impact on flow

and compaction is still lacking.

Present study assesses impact of coating of ultrafine particles

of same material on the flow and compaction properties of the

core material. Ibuprofen was selected as model drug. Ultrafine par-

ticles of ibuprofen (average size 1.75m) were generated using

Dyno® mill and coated onto core material of average particle size

of 180m, by dry coating method. Compaction behaviour was

assessed using a fully instrumented rotary tablet press and data

was analyzed for compressibility, tabletability, compactibility pro-

file(CTC profile) andHeckel plot. This science based approach helps

to understandthe effectof materialproperties on the processability

of tablets in the perspective of QbD principles (Yu, 2008).

2. Experimental

 2.1. Materials

 2.1.1. Ibuprofen

Ibuprofen was kindlygiftedby Arbro Pharmaceuticals Ltd., New

Delhi, India. Sample exhibited plate shaped crystal habit. It was

passed through set of sieves and the fraction BSS # 60–80 was used

as ibuprofen core/bulk material (IBU).

 2.2. Methods

 2.2.1. Generation of ultrafine ibuprofen (UIBU)

Wet milling process was used to generate ultrafine IBU. 10g of 

IBU and 100ml of distilled water was introduced into the millingchamber. Twice volume (200 ml) of glass beads of 0.75–1mm size

was added to it. IBU was subjected to wet milling using Dyno® mill

(Willy A. Bachofen AG Maschinenfabrik, Basel, Switzerland) for 1 h.

Temperature of the milling chamber was maintained at 4.0±0.2 ◦C

during the milling process. Average particle size of IBU ultrafine

suspension was determined using Zeta sizer® (Nano ZS, Malvern,

Worcestershire, UK). Ultrafine suspension obtained by the milling

process was dried overnight at 60◦C in a vacuum oven (Narang Sci-

entific WorksPvt Ltd., NewDelhi, India). The agglomerated material

obtained upon drying was milled using mortar pestle and passed

through BSS # 200 to get loose aggregates of ultrafine IBU (UIBU).

 2.2.2. Coating of UIBU on core particles (IBU)

Initially, UIBU and IBU were geometrically mixed. The mix-ture (10 g) was poured into a plastic bottle and 20 g of glass

beads (4–5mm size) were added to it. The method was optimized

for the ratio of glass beads to IBU (1:1, 2:1, 3:1) and processing

time (10 min, 20min, 30min). The bottle was attached to horizon-

tally mounted shaft of Kalweka® instrument (HD 410 E, Kalweka,

Gujarat, India) and rotated at 150rpm. Different percentages of 

ultrafine coatings were applied to obtain ultrafine coated IBU

(UCIBU). A control (DCC) sample was generated by processing IBU

under similar conditions of amount of glass beads and processing

time, but without adding UIBU.

 2.2.3. Solid state characterization

PXRD patterns of IBU, UIBU and 2.0% UCIBU were recorded at

room temperature on Bruker’s D8 Advance diffractometer (Bruker

AXS, Karlsruhe, West Germany) with Cu K radiation (1.54 A), at

40kV, 40mA passing through nickel filter. Analysis was performed

in a continuous mode with a step size of 0.01◦ and step time of 1s

over an angular range of 3–40◦ 2 . Obtained diffractograms were

analyzed using DIFFRACplus EVA (Version 9.0) diffraction software

(Bruker AXS, Karlsruhe, West Germany).

Differential scanning calorimetry (DSC) of IBU, UIBU and 2.0%

UCIBU was conducted using DSC, Model Q2000 (TA Instruments,

New Castle, USA). Prior to analysis, the instrument was calibratedusing high puritystandardof Indiumfor temperature andheat flow

measurement, respectively. DSC cell was purged with 50ml/min

dry nitrogen. Accuratelyweighed samples (1–2mg) were heatedin

standard aluminium pans in the temperature range of 25 to 100◦C,

using a heating rate of 10◦C/min.Low temperature DSCof UIBU was

carried out in the temperature range of −60 to 25 ◦C to rule out

the possibility amorphization during milling. Obtained data was

analyzed using the software Universal Analysis® (TA Instruments,

New Castle, USA).

Hot stage microscopy (HSM) of IBU, UIBU and 2.0% UCIBU

was carried out using Leica DMLP polarized microscope (Leica

Microsystems, Wetzlar, Germany) equipped with Linkam LTS

350 hot stage (Leica Microsystems, Wetzlar, Germany). Sam-

ples were mounted on the glass slide and heated from 25 to

80 ◦C at the heating rate of 5 ◦C. Photographs were taken using

 JVS colour video camera and analyzed using Linksys32 software.

Additionally, optical and polarized microscopy of IBU, UIBU and

2.0% UCIBU were performed by mounting them on glass slides

and observing them under optical as well as polarized light

mode.

Particle size distribution of DCC and UCIBU samples was

determined microscopically by measuring diameter along the

longest axis (DMLP polarized microscope, Leica Microsys-

tems, Wetzlar, Germany). Moisture content (n= 3) of DCC and

UCIBU samples was determined by Karl Fischer (KF) titration

(Metrohm 794 Basic Titrino, Herisau, Switzerland). Instrument

was calibrated with disodium tartrate dihydrate for accu-

rate moisture determination. Sample size of approximately

200mg was utilized for the moisture content determina-tion.

Scanning electron microscopy (SEM) of UIBU, DCC and 2.0%

UCIBU was performed using a scanning electron microscope (S-

3400, Hitachi Ltd., Tokyo, Japan) operated at an excitation voltage

of 10kV at different magnifications. Powders were mounted onto

steel stage using double sided adhesive tape and coated with gold

using ion sputter (E-1010, Hitachi Ltd., Tokyo, Japan).

 2.2.4. True density and flow properties

True density (n= 3) of IBU was determined by helium pycnome-

ter/true density metre (Pycno 30, Smart Instruments, Mumbai,

India). Bulk density (n=3) of DCC and UCIBU samples was deter-

mined using a 100ml measuring cylinder. Bulk density of UIBU

(n=3) was determined using a 10ml measuring cylinder. Tapped

density (n= 3) ofthe samples wasdetermined bybulk density appa-

ratus (ETD 1020, Electrolab, Mumbai, India) using USP method I.

Flow properties of the materials were determined by calculating

Hausner ratio and Carr’s index.

 2.2.5. Compaction properties

 2.2.5.1. Hydraulic press. Hydraulic press (Hydraulic Unit Model

3912, Carver Inc., Wabash, USA) was used to perform compaction

study of IBU and UIBU. Tablets of the materials were prepared by

compacting 400mg ofmaterials upto 35MPa compaction pressure

in a hydraulic press with a dwell time of 2 s using 13mm punch die

set. The tablets were further characterized for weight, thickness

and hardness.

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 2.2.5.2. Instrumented rotary tablet press. Rotary tablet press (Mini

II, Rimek, Ahmedabad, India) was equipped at one of the 8 stations

with 8 mm D-tooling with flat punch tip. Feed frame was used for

uniform die filling and blind dies were used at all other positions.

Pre-compression rollers were set out of function. Tablets of each

material were compressed at constant volume. The weight of the

tablet was adjusted to 250±5mg. The applied compaction force

was controlled by the pressure roller with a hand wheel. Com-

paction force was initially adjusted to low and increased gradually

to collect data at different compaction pressure. Tableting was per-

formed at the constant speed of 14rpm. Compaction data were

acquired by portable press analyzerTM (PPA) Version 1.2, Revision

D (Data Acquisition and Analyzing System, PuuMan Oy, Kuopio,

Finland), through an infrared (IR) telemetric device with 16-bit

analogue-to-digital converter (6 kHZ). Analysis of compaction data

was carried out by PPA Analyze software (Version 1.2, Revision D,

PuuMan Oy, Kuopio, Finland) (Khomane et al., 2012).

 2.2.6. Determination of tablet tensile strength and porosity

Diameter and thickness of the tablets were measured using

calliper (Mitutoyo America Corporation, Chicago, USA) and their

weights were measured using a digital balance (PM480, Mettler

Toledo AG, Greitensee, Switzerland). The hardness of the tablets

was measured using tablet hardness tester (Erweka, Connecticut,

USA). The tensile strength ( ) of the tablets wascalculated by using

Eq. (1).

 =2F 

dt   (1)

Here, F  is the hardness (N) of the tablet obtained by hardness

tester, d is the diameter and t  is the thickness of the tablet. The

density of the tablet was calculated from the weight and volume of 

thetablet.The solid fraction of thetablet wascalculated by dividing

density of the tablet with true density of IBU. The porosity of the

tablet was calculated from the solid fraction using Eq. (2).

porosity = 1− solid fraction (2)

Compaction pressure was calculated from the punch face area

and compaction force. The data obtained was interpreted to obtain

CTC profile and Heckle plot. Tabletability is represented by the plot

of tablet tensile strength against compaction pressure ( Joiris et al.,

1998). Compressibility is represented by the plot of tablet poros-

ity against compaction pressure ( Joiris et al., 1998). Compactibility

is represented by the plot of tablet tensile strength against tablet

porosity ( Joiris et al., 1998). Heckel plot is the linear transforma-

tion of the parametric force and displacement relationship (Patel

et al., 2010). Itis represented by the Plot of ln [1/1−D] against com-

paction pressure where D is the relative density of tablet (tablet

density/true density of powder). Reciprocal transformation of the

slope of the linear portion of the Heckel plot gives mean yield pres-

sure (P  y) (Heckel, 1961).

3. Results and discussion

 3.1. Generation of UIBU 

Temperature of the milling chamber was maintained at

4.0±0.2 ◦C to prevent melting or degradation of IBUduring thewet

milling process. Average particle size of the ultrafine suspension

was found tobe 1063nm (PDI0.469) byZetasizer®. No stabilizer(s)

was included as it may have altered the compaction properties

of IBU. Drying of ultrafine suspension produced aggregates which

were milled using mortar pestle and passed through BSS # 200.

This gave a powder of mean diameter of 1.75m and a range of  

0.5–3.1m.

Fig. 1. Plot of particle size distribution of IBU against glass beads/IBU ratio for

processingtimeof (a) 10min, (b) 20minand (c) 30min.

 3.2. Coating of UIBU on core particles

Dry coating involved breaking down the aggregates of UIBU

and coating them onto IBU. However, the process may also reduce

the initial particle size of IBU. Therefore, process was optimized

with respect to (i) ratio of glass beads: IBU (ii) and processing

time. Particle size distribution of IBU after different processing was

determined using optical microscopy and plotted against the three

different ratios of glass beads: IBU and three different time points,

as shown in Fig. 1.The maximum ratio and processing time that did not signifi-

cantly affect the initial particle size of IBU were selected for dry

coating of UIBU on IBU. Accordingly, glass beads: IBU ratio of 2:1

and 20min processing time were selected (Fig. 1b). Three different

dry coated batches 0.5% UCIBU, 1.0% UCIBU and 2.0% UCIBU, con-

taining 0.5,1 and2.0% of UIBUcoating,respectively,were generated

using this optimized method.

Fig. 2. PXRD overlay of IBU, UIBU and 2.0% UCIBU.

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 Table 1

Particle size distribution and moisture content of samples.

Parameter DCC 0.5% UCIBU 1.0% UCIBU 2.0% UCIBU

Particle size distribution (m)   D50   180 168 175 178

D90   230 214 212 216

Moisture content (%) 0.063 (0.005) 0.08 (0.010) 0.09 (0.017) 0.076 (0.005)

Standard deviations are given in parentheses.

 3.3. Solid state characterization

Particlesize distribution and moisturecontentof DCC andUCIBU

are shown in Table 1. Particle size distribution of control (DCC)

and coated materials was found similar. Moisture content of the

materials was found <0.1% (Table 1).

PXRDpatternforIBU,UIBUand2.0%UCIBU(Fig.2) showedsharp

peaks and compared well with the reported pattern (Plakkot et al.,

2011). PXRD pattern of UIBU was found similar to IBU indicating no

change in the solid form during wet milling process. However, the

intensityof the peaks decreased probably dueto reduced preferred

orientation (Koradia et al., 2004; Roberts et al., 2002;Varasteh et al.,

2009). PXRD pattern of 2.0% UCIBU also compared well with IBU,

thus ruling out any solid form change during the coating process.

DSC traces of IBU, UIBU and 2.0% UCIBU showed sharp melt-ing endotherms that correlated well with its reported values in

the literature (Fig. 3) (Kocbek et al., 2006). IBU showed melting

endotherm at 74.75 ◦C (onset temperature) with an enthalpy of 

fusion of 127.9J/g. UIBU showed melting endotherm at 67.71 ◦C

(onset temperature) with an enthalpy of fusion of 106.5 J/g. UIBU

showed lowering of the melting point and enthalpy of fusion.

Lowering of the enthalpy of fusion may be attributed to amor-

phization during milling. The low temperature DSC (−60 to 25 ◦C)

was carried out to characterize the glass transition temperature of 

amorphous UIBU. DSC thermogram showed no endothermic event

around reported glass transition temperature i.e. −42.3 ◦C indicat-

ing absence of amorphous content in the given sample (Fig. 4).

Hence in absence of amorphous content, lowering of the melting

point and enthalpy of fusion was attributed to the reduction inthe particle size (Alavi and Thompson, 2006; Eckert et al., 1993;

Puri and Yang, 2007). The 2.0% UCIBU showed melting endotherm

(73.37◦C) at a position, almost similar to IBU, with an enthalpy of 

fusion of 129.3J/g.

Thermal events of IBU, UIBU and 2.0% UCIBU were also visual-

ized using HSM and they corroborated findings of DSC. However,

HSM of 2.0% UCIBU revealed interesting information. As shown in

Fig. 5, ultrafine particles showed melting at 73.3 ◦C (Fig. 5c and d),

Fig. 3. DSCoverlay of IBU, UIBU and 2.0% UCIBU.

followed by melting of the core IBU particles at 78.5◦C (Fig. 5e andf). This further confirmed coating of UIBU over the surface of IBU.

Optical and polarized microscopy of IBU, UIBU and UCIBU were

performed and polarized microscopy showed birefringence in all

the cases.

SEM images of DCC, 2.0% UCIBU and UIBU were captured at dif-

ferent magnifications. DCC crystals exhibited irregular plate shape

habit (Fig. 6a). Surface of the DCC particles was found rough at

the magnification of 1000×   (Fig. 6c) and 10,000×   (Fig. 6e). The

2.0% UCIBU crystals also exhibited plate shaped habit (Fig. 6b) and

showed presence of ultrafine particles on the surface (Fig. 6d and

f). SEM images of UIBU showed particles in the ultrafine range

(0.5–5m) (Fig. 6g and h). Particle size of the ultrafine particles

present on the surface of the IBU particles also determined using

SEM (n= 25). Particle size was found in the range of 0.4–2.4m.

 3.4. True density and flow properties

True density of IBU was found to be 1.1174±0.0006 g/ml which

correlated well with its reported value (Patel and Bansal, 2011).

UCIBU (0.5, 1.0 and 2.0%) showed marginally lower, while UIBU

showed significantly lower bulk density, as compared to DCC. A

similar trend was also seen in case of tapped density. Carr’s index

and Hausner ratio were evaluated as marker of flow properties.

UIBU showed significant increase, whereas 0.5, 1.0, 2.0% UCIBU

showed marginal increase in that order (Table 2). Poor flow prop-

erty of UIBU could be attributed to increased cohesivity, due to

milling.

 3.5. Compaction properties

 3.5.1. Hydraulic press

Hydraulic press was used to perform compaction study of UIBU

as its poor flow property and limited quantity, prevented study on

a fully instrumented rotary tablet press. CTC and Heckel analysis of 

IBU and UIBU were performed using the data obtained after char-

acterization of the tablets. Tabletability of UIBU wasfound superior

over IBU at all compaction pressures as shown in Fig. 7.

Fig. 4. DSCthermogram of UIBU at lowtemperature (−60 to 2 5◦

C).

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Fig. 5. HSM of 2.0%UCIBU(a) 32.1◦C normalmode, (b)33.1◦C polarized mode, (c)73.3 ◦C normal mode, (d)74.0◦C polarized mode, (e)78.5◦C normalmodeand (f) 78.8◦C

polarized mode.

Compressibility of UIBU was also found greater than IBU at all

compaction pressure (Fig. 8). Compactibility profile of both the

materials was found similar. P  y  values of IBU and UIBU were found

to be 50.54 MPa and 18.98 MPa, respectively.

 3.5.2. Instrumented rotary tablet press

CTCanalysisof DCC, 0.5% UCIBU,1.0%UCIBU and2.0%UCIBU was

carried out using the compaction data obtained by instrumentedrotary tablet press. Tabletability is the ability of the material to

be transformed into tablets of sufficient strength upon applica-

tion of compaction pressure ( Joiris et al., 1998). Increasing trend in

the tabletability was obtained upon increasing coating with ultra-

fine particles of IBU (Fig. 9a). Tabletability of DCC and 2.0% UCIBU

was significantly different (P = 0.004). Better tabletability of UCIBU

was achieved due to improved compressibility over DCC at all the

compaction pressures (Fig. 9b). Higher compressibility indicates

greater tendency of volume reduction upon application of com-

paction pressure ( Joiris et al., 1998). However, above compaction

pressure of 220 MPa, the compressibility and tabletability of DCC

and 2.0% UCIBU were found to be almost similar. Compactibility

is the ability of the material to form tablets of sufficient tensile

strength under the effect of densification ( Joiris et al., 1998). Com-pactibility of DCC and UCIBU were found similar at all compaction

pressure (Fig. 9c). Heckel analysis was also performed using the

compaction data (Fig. 9d). P  y   value for DCC, 0.5%, 1.0%, and 2.0%

UCIBU was found to be 229.49, 194.12, 168.00 and 158.53MPa.

UCIBU showed significantly lower P  y   v alue than DCC and fur-

ther a decreasing trend was observed with higher percentage of 

coating.

 3.6. Impact on flow behaviour 

Present work demonstrated significant impact of ultrafine coat-

ing i.e. coating with ultrafine particles (average size 1.75m), onthe coarser particles (average size 180m) of the same material

on the mechanical properties of IBU including its flow behaviour.

Flow properties of the coated materials were found different than

control material. Ultrafine particles tend to coat on the surface of 

bulk particles, as they possess high surface energy (as evident from

the SEM images). Ultrafine particles present on the surface formed

a percolating network that enhanced interactions between the par-

ticles. This led to increase in the cohesivity of the material (Fig. 10).

Increased Carr’s index and Hausner ratio of UCIBU over IBU indi-

cated deterioration of the flow properties that was attributed to

increase in the cohesivity of the material. Moreover, an increas-

ing trend was observed (in both the cases) upon increasing coating

load. This indicated worsening of flow properties upon increasing

coating load, due to formation of a more cohesive and strong per-colating network. Cohesive materials tend to form aggregates and

demonstrate poorflow. Such materialsare difficultto packthan free

flowing materials (Luo et al., 2008). This explains the decreasing

trend of bulk and tapped density of UCIBU, upon increasing % of 

 Table 2

Bulk and flow properties of materials.

Material Bulk density Tapped density Carr’s index Hausner ratio

DCC 0.534 (0.003) 0.682 (0.005) 21.621 (0.136) 1.275 (0.008)

UIBU 0.308 (0.002) 0.495 (0.004) 37.823 (0.181) 1.608 (0.005)

0.5% UCIBU 0.509 (0.007) 0.678 (0.005) 24.989 (1.120) 1.333 (0.020)

1.0% UCIBU 0.491 (0.005) 0.678 (0.003) 27.500 (0.562) 1.379 (0.006)

2.0% UCIBU 0.467 (0.003) 0.662 (0.013) 29.365 (1.375) 1.416 (0.028)

Standard deviations are given in parentheses.

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532   P.K.More et al. / International Journal of Pharmaceutics 441 (2013) 527–534

Fig. 6. SEM images (a) DCC 300× magnification, (b) 2.0% UCIBU 300× magnification, (c) DCC 1000× magnification, (d) 2.0% UCIBU 1000× magnification, (e) DCC 10,000×

magnification, (f) 2.0% UCIBU 10,000× magnification, (g) UIBU 6000× magnification and (h) UIBU 15,000× magnification.

Fig. 7. Tabletability of IBU and UIBU.   Fig. 8. Compressibility of IBU and UIBU.

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P.K. More et al. / International Journal of Pharmaceutics 441 (2013) 527–534 533

Fig. 9. Compaction data analysis of DCC, 0.5% UCIBU, 1.0% UCIBUand 2.0% UCIBU (a)tabletability plot, (b) compressibility plot, (c) compactibility plot and (d)heckel plot.

coating. Hence, dry coating with ultrafine particles, slightly deteri-

orated the flow properties of IBU.

 3.7. Impact on compaction behaviour 

Tabletability of the material is governed by its compressibility

and compactibility. Compressibility is dependent on the available

bonding area, while compactibility is dependent on the bonding

strength of the material (Sun, 2011). Modification of the surface,

like coating, may change any of the above property (Shi and Sun,2011; Yang et al., 2005). Tabletability of UIBU was found to be

superior over IBU, due to its better compressibility. Ultrafine par-

ticles enhanced the overall bonding area thus facilitating plastic

deformation and compressibility. Findings from Heckel analysis

also supported this behaviour, where in UIBU demonstrated lower

P  y   value than IBU. This indicated ease of plastic deformation and

hence better compressibility of UIBU. It may be postulated that the

compaction properties might have altered due to modification of 

the solid form of the drug. However, this possibility was ruled out

by performing solid state characterization of UIBU.

Tabletability of the UCIBU was found higher than DCC at all

compaction pressures and an increasing trend was observed with

increasing percentage of coatings. This was attributed to the

improved compressibility of UCIBU over DCC. As discussed ear-

lier, it was an outcome of the formation of percolating network of 

UIBU. Significant improvement in the tabletability was observed

in case of 2.0% UCIBU (P = 0.004). Presence of ultrafine particles

on the surface of UCIBU particles, increased the bonding area thatled to better plastic deformation and hence improved tabletabil-

ity. However, at higher compaction pressure, the compressibility

(and hence tabletability) of DCC and UCIBU was found to be almost

similar. As the particle size of IBU and UCIBU was found almost

similar, the effect of particle size on the compaction properties

was not expected. Compactibility of both the materials was found

Fig. 10. Schematic diagram depicting impact of ultrafine coating on flow and compaction behaviour of ibuprofen.

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