MATERIALISE - Inovações de software na industria de prototipagem rápida - 9º Seminário de...
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Transcript of MATERIALISE - Inovações de software na industria de prototipagem rápida - 9º Seminário de...
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Innovations in Software for Rapid PrototypingKarel Brans
Seminário de Tecnologias2012
Karel BransBusiness Development Manager – Software for Additive Manufacturing
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Content
• Introduction to Materialise
• Overview Software Solutions for Industrial RP
applications + Examples
• Engineering and Design on STL: 3-matic
• Lightweight and Topology optimization• Lightweight and Topology optimization
• Texturing: Solution for applying textures on complex surfaces
• Data preparation with Magics: Magics
• Fixing, cutting, structures, ...
• Sintermodule: 3D Nesting for Selective Laser Sintering
• FormFit: Solution for shipping parts
• e-Stage: Automatic Support Generation for Stereolithography
• Conclusion
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Introduction to Materialise:
• Started in 1990
• Currently over 800 employees worldwide
• HQ in Belgium, offices all around the world
• Technology company
• Active in the field of Additive Manufacturing...• Active in the field of Additive Manufacturing...
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Introduction to Materialise: Materialise Global Presence
Japan
Ukraine
Turkey
Taiwan
China
USA
SingaporeMalaysia
TaiwanHong Kong
Australia
Offices AgentsProduction Unit
Czech Republic
GermanyAustria
Italy
Spain
France
Portugal
Belgium
United Kingdom
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Introduction to Materialise: 3 Core Competences
Additive Manufacturing
Additive Manufacturing
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Medical Image Based
Engineering and Manufacturing
Medical Image Based
Engineering and Manufacturing
Digital CADDigital CAD
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Introduction to Materialise: 3 Core Competences
Additive Manufacturing
• Layer by layer production of parts(3D Printing)
• No need for tools, only 3D design required
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• Very few limitations in part complexity
• Broad range of technologies
• 315.000 parts printed in 2011
• Machine park of 80+ machines
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Introduction to Materialise: 3 Core Competences
Digital CAD2
• Represent 3D volume by triangles
• Design automation
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Introduction to Materialise: 3 Core Competences
Medical Image Based Engineering and Manufacturing3
From CT/MR images
…to anatomical engineering...to physical models
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Introduction to Materialise: 3 Core Competences
Additive Manufacturing
Additive Manufacturing
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Medical Image Based
Engineering and Manufacturing
Medical Image Based
Engineering and Manufacturing
Digital CADDigital CAD
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Introduction to Materialise: 3 core competences in 8 focused business units
SAMSoftware for AM
.MGX
AMS
RapidFit+
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PRODUCTIONPRODUCTION
SOFTWARESOFTWARE
i.materialise
.MGX RapidFit+
Orthopaedics
Biomedical
Cranio-maxillofacial
SERVICESSERVICES
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Introduction to Materialise: Software for Additive Manufacturing
SAMSoftware for AM
.MGX
AMS
RapidFit+
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PRODUCTIONPRODUCTION
SOFTWARESOFTWARE
i.materialise
.MGX RapidFit+
Orthopaedics
Biomedical
Cranio-maxillofacial
SERVICESSERVICES
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Overview Software Solutions for Industrial RP applications
FEA, windtunnels, engineering, ...
2D to 3D Data
Engineering & design
AM/RP preparation
ProductionQuality control
Post processing &
shipping
Mimics 3-maticMagics
e-Stage
Build processor
Mimics
3-matic
Formfit & Rapidfit+e-Stage processor 3-matic Rapidfit+
+
+
12Streamics
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Engineering & design on STL
Lightweight technologies
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Scaled models (wind tunnel)wall thickness adjustements, design fixtures, add ribs for clay...
Texturingaesthetic and functional textures
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Engineering & design on STL: Topology Optimisation
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Engineering & design on STL: Topology Optimisation
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Engineering & design on STL:3D Texturing
Create texture on STL data:
� Decide where to apply the texture
� Use a bitmap with a 2D texture
� Automatically convert to a 3D texture
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Engineering & design on STL:3D Texturing
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AM preparation with Magics
Import filesFix and
prepare files
Enhance and
edit data
Prepare the
platform
Print better
parts
Import nearly all
file formats and
native color
information
Create waterthight
data
Correct problems
Create short-cuts
to suit your workflow
in a user-friendly
interface
Add logos, series
numbers, etc
Apply textures
Perform boolean
operations
Hollow parts
Perform cuts, ...
Duplicate parts
Orient parts
Define no-build
zones
View slices
Detect collisions
Save platforms
Generate reports
Magics AutoFab Suite is the ideal solution for professional
users of additive metal melting processes.
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AM preparation with Magics
• Examples:
• Fixing
• Cutting
• Structures
• Sintermodule
• FormFit
• Trapped Volumes
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AM preparation with Magics:Magics Sintermodule
Save money by optimizing your builds
� Lower your powder consumption and production costs
� Save money by reducing data preparation time
� Increase nest density and pack more parts in same build enveloppe
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AM preparation with Magics:Magics Sintermodule - Powder Savings
Powder savings based on nest density increase from 6% to 7%
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Nest density 6%
Height 148 mm
Nest density 7%
Height 126 mm
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AM preparation with Magics:Magics Sintermodule - Powder Savings
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AM preparation with Magics:Magics FormFit: Solution for shipping parts
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e-Stage: Automatic Support Generation for Stereolithography
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what: single button solution forintelligent & automated support generation
aim: optimize support for your application
e-Stage: What is e-Stage?
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Which benefits does e-Stage bring to you?
• e-Stage reduces lead time and improves quality in
several steps of the process
1. Minimize Lead Time and Cost:
• Very strong reduction of support design
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• Very strong reduction of support design
time
• Saving resin and build time
• Strong reduction of support removal time
2. Reliable Quality:
• Support generation is repeatable and
traceable
• Less build failures and improved part
quality
• Minimal surface contact preserves
surface integrity
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Impact of e-Stage at Materialise and customers
• At Materialise about 99% of SLA parts are made
with e-Stage supports!
• e-Stage works with annual licenses
• Until now, ALL customers have renewed the licenses • Until now, ALL customers have renewed the licenses every year!
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e-Stage Video
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Conclusion
FEA, windtunnels, engineering, ...
2D to 3D Data
Engineering & design
AM/RP preparation
ProductionQuality control
Post processing &
shipping
Mimics 3-maticMagics
E-tools
Build processor
Mimics
3-matic
Formfit & Rapidfit+E-tools processor 3-matic Rapidfit+
+
+
29Streamics
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Build processor
Manage installed printersout of 1 central location through an intuitive user interface
Add a printerwith only few mouse clicks
Configure your platform
Thank you!
Contact:[email protected]
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Configure your platform
by defining platform properties
specific to a selected printer and consult real time machine information
Configure your partsby selecting properties for each individual part
Auto place your parts
Submit your print jobwith one mouse click