Hydro-Retriever 3800 BR 1000d2z4qs2e3spnc1.cloudfront.net/product_file/file/1392/... · 2016. 11....

3/95 revised 1/03 FORM NUMBER 56042296BOOK E SECTION 8.3.1

Hydro-Retriever™ 3800

PARTS LISTAdvance MODEL 56409000Nilfisk MODEL 56409629All models covered in this manual are obsolete.

BR 1000

FORM NO. 56042296

Hydro-Retriever™ 3800 / BR 1000 18.3.1EBOOK E 95-3

DESCRIPTION PLAN

Chassis System ..................................................................................... E-8.3.1-3Drive Pedal (Control System) ............................................................... E-8.3.1-5Control Panel / Brake Pedal (Control System) .................................... E-8.3.1-7Seat / Brush Pressure Lever (Control System) ................................... E-8.3.1-9Steering System................................................................................... E-8.3.1-11Front Wheel System ............................................................................ E-8.3.1-13Gear Case Lift (Brush Drive System) ................................................. E-8.3.1-15Gear Case (Brush Drive System) ....................................................... E-8.3.1-17Scrub Brushes ..................................................................................... E-8.3.1-17Skirt System ......................................................................................... E-8.3.1-19Solution System................................................................................... E-8.3.1-21Recovery System ................................................................................. E-8.3.1-23Vacuum System ................................................................................... E-8.3.1-25Squeegee Mount (before SN 1084457) .............................................. E-8.3.1-27Squeegee Mount (after SN 1084456) .................................................. E-8.3.1-29Squeegee Assembly (before SN 1084457) ........................................ E-8.3.1-31Squeegee Assembly (after SN 1084456) ........................................... E-8.3.1-33Rear Wheel System ............................................................................. E-8.3.1-35Decal System ....................................................................................... E-8.3.1-37Electrical System ............................................................. E-8.3.1-39 - E-8.3.1-43Wiring Diagram (before SN 1087778) ................................................. E-8.3.1-45Wiring Diagram (after SN 1087777) .................................................... E-8.3.1-47Extended Scrub Kit .............................................................................. E-8.3.1-49Pre-Sweep Kit .................................................................. E-8.3.1-51 - E-8.3.1-57Dual Vacuum Motor Kit ....................................................................... E-8.3.1-59Healight / Beacon / Backup Alarm Kits.............................................. E-8.3.1-61Lift Sling / Overhead Guard / Foot Guard Kits .................................. E-8.3.1-63Vacuum Wand Caddy Kit .................................................................... E-8.3.1-65Industrial Kit / Front Panel Kit ............................................................ E-8.3.1-67

WHEN ORDERING PARTS

* Use the 8 digit numbers from the “Ref. No.” columns in this parts list.

* Specify the model and serial number of the machine.

* Use the space below to record the model and serial number for future reference.

Model Serial No.

TABLE OF CONTENTS00-10

FORM NO. 56042296

Hydro-Retriever™ 3800 / BR 100028.3.1E

BOOK E 95-3CHASSIS SYSTEM00-10

FORM NO. 56042296

Hydro-Retriever™ 3800 / BR 1000 38.3.1EBOOK E 95-3 CHASSIS SYSTEM

Item Ref. No. Qty Description

1 56409615 1 Side Panel (BR 1000)56409175 1 Side Panel (3800)

2 56409164 1 Baffle Plate3 56409166 1 Accoustical Foam4 56409167 1 Accoustical Foam5 56409070 1 Chassis6 56449221 2 Leveler7 56409336 4 Pin8 56409335 4 Roller Bumper9 56409093 1 Battery Holder

10 56409067 2 Lift Strap11 56409345 1 Battery Cover12 56002708 5 1/4-20 Nyl Loc Nut13 56003266 8 Retainer Ring14 56002155 3 1/4-20 x 3/4 Screw15 56409354 1 Electrical Cover (before SN 1087778)16 56409661 1 Quick Disconnect Cover (BR 1000)

56409518 1 Quick Disconnect Cover (3800)17 56486116 1 Grommet18 56001967 2 1/4-20 x 1-3/4 Screw19 56009033 8 1/4-20 x 1/2 HP-5 Screw20 56409499 2 Battery Spacer21 56409498 1 Battery Spacer22 56001862 2 5/16-18 x 1/2 Bolt23 56009016 2 1/2-13 Jam Nut24 56409350 1 Electrical Panel (before SN 1087778)25 56409351 1 Electrical Panel (before SN 1087778)26 56409360 1 Solenoid Panel Cover27 56409674 1 Electrical Cover (after SN 1087777)28 56409672 1 Electrical Panel (after SN 1087777)

** 56409225 A/R Extended Scrub Kit** 56409786 A/R Presweep Kit** 56409245 A/R Dual Vacuum Motor Kit** 56409631 A/R Headlight Kit** 56409242 A/R Beacon Kit** 56409244 A/R Backup Alarm Kit** 56409569 A/R Lift Sling Kit** 56409241 A/R Overhead Guard Kit** 56409508 A/R Foot Guard Kit** 56409694 A/R Vacuum Wand Caddy Kit** 56409591 A/R Industrial Kit** 56409603 A/R Front Panel Kit (3800 only)** 56419369 A/R Seat Belt Kit

** = Optional

02-7

FORM NO. 56042296


BOOK E 95-3CONTROL SYSTEM (DRIVE PEDAL)

1

FRONT

2

3

3

45

6

7

8

9

99

10

11

12

12

13

14

14

15

16

16

1617

18

19

20

21

21

21

21

22

23

23

2425

23

26

00-10

FORM NO. 56042296

Hydro-Retriever™ 3800 / BR 1000 58.3.1EBOOK E 95-3 CONTROL SYSTEM (DRIVE PEDAL)


1 56409610 1 Link Weldment2 56409378 1 Spacer, Nylon3 56409377 2 Plate, Slide4 56002684 1 Scr, Hex Hd 3/8-16 x 1.755 56409471 1 Lever, Throttle6 56409375 1 Peddle Mount Weldment7 56409369 1 Throttle Pedal Weldment8 56409464 1 Wire Way9 56002947 3 Scr, Hex Hd Loc 3/8-16 x 1.00

10 56002769 1 Nut, Hex Nyl Loc 3/8-1611 56002948 2 Scr, Hex Hd 1/4-20 x .7512 56220507 2 Clamp, P13 56009085 1 Nut, Hex Jam 3/8-1614 56001993 2 Scr, Pan Phil 10-24 x .5015 56468243 2 Spring, Idler16 56002708 4 Nut, Hex Nyl Loc 1/4-2017 56002093 2 Scr, Hex Hd 1/4-20 x 1.0018 56756318 2 Bearing, Flange19 56002603 1 Scr, Hex Hd 1/4-20 x 3.0020 56368989 1 Bushing21 56002098 7 Wsh, Flt SAE 1/422 56454626 1 Wsh, Flt23 56002768 3 Nut, Hex Nyl Loc 10-2424 56002425 1 Scr, Hex Hd 10-24 x .8825 56324505 1 Bearing, Flange26 56003268 1 Ring, Ret Ext Type E Reinf

00-10

FORM NO. 56042296


BOOK E 95-3CONTROL SYSTEM (CTRL PNL / BRK PDL)00-10

FORM NO. 56042296

Hydro-Retriever™ 3800 / BR 1000 78.3.1EBOOK E 95-3 CONTROL SYSTEM (CTRL PNL / BRK PDL)


1 56003119 5 1/4-20 x 1/2 SS Screw2 56409533 1 Control Panel3 56200754 29" Gasket (74.5 cm)4 56001836 2 1/4-20 x 5/8 Screw5 56002098 2 1/4 Flat Washer6 56409617 1 Control Box7 56001939 2 5/16 Flat Washer8 56001834 2 5/16-18 x 1-1/4 Bolt9 56409531 1 Disconnect Mount

10 56454626 3 Wsh, Flt11 56002957 2 Scr, Pan Phil SS 1/4-20 x .7512 56409497 1 Grommet13 56409385 1 Knob Extension14 56409016 1 Brake Pedal TSB 71415 56323260 3 Cable Clamp16 56002168 1 Wsh, Flt Std 1/217 56416089 1 Clevis Assembly18 56409457 1 Pad Pedal19 56003022 1 Scr Hex Loc 1/2-13 x 120 56393272 1 Spacer21 56250414 1 Flange Bearing22 56409559 1 Scr, Hex Shd .62 x .72 x 1/2-1323 56151858 1 Thrust Bearing24 56002038 1 Cotter Pin25 56409409 1 Brake Cable TSB 71426 56493030 1 Clevis Pin27 56409520 1 Latch28 56471193 1 Grip29 56171095 1 Flange Bearing30 56002830 2 Nut Hex Nyl Loc #6-3231 56250571 1 Receptacle32 56002816 2 #6-32 x 1/2 Screw

00-10

FORM NO. 56042296


BOOK E 95-3CONTROL SYSTEM (SEAT / BRUSH LEVER)

FRONT

1

2 3

4

5

6

7

8

9

1011

12

13

14

15

17

18

19

20

21

22

23

24

16

00-10

FORM NO. 56042296

Hydro-Retriever™ 3800 / BR 1000 98.3.1EBOOK E 95-3 CONTROL SYSTEM (SEAT / BRUSH LEVER)


1 56393579 1 Handle Grip2 56409146 1 Rod3 56002474 1 1/8 x 5/8 Spring Pin4 56409136 1 Lever5 56344354 1 Extension Spring6 56002824 1 #10-24 x 1-1/4 Screw7 56409147 1 Pawl8 56009009 2 #10-24 Machine Nut9 56002504 1 #10-24 x 3/4 Screw

10 56368970 1 Sleeve Bearing11 56003262 1 Retainer Ring12 56003265 1 Retainer Ring13 56370878 1 Sleeve Bearing14 56002768 1 #10-24 Nyl Loc Nut15 56003032 1 1/2-13 x 3/4 Bolt16 56409536 1 Strap17 56409537 1 Cable18 56368997 1 Bushing19 56002093 1 1/4-20 x 1 Screw20 56002708 1 1/4-20 Nyl Loc Nut21 56002098 1 1/4 Flat Washer22 56001939 4 5/16 Flat Washer23 56003118 4 5/16-18 x 5/8 Soc Hd Bolt24 56409021 1 Seat

* 56409613 1 Seat switch

** 56419369 1 Seat Belt Kit

* = Not Shown ** = Optional

02-7

FORM NO. 56042296


BOOK E 95-3STEERING SYSTEM00-10

FORM NO. 56042296

Hydro-Retriever™ 3800 / BR 1000 118.3.1EBOOK E 95-3 STEERING SYSTEM


1 56250414 3 Flange Bearing TSB 7272 56009018 2 Scr Hex Hd Thd Form 1/4-20 x .753 56368989 1 Bushing4 56409621 1 Column Weldment5 56497543 1 Cap6 56009115 1 Washer7 56497308 1 Cup8 56232181 3 Spacer9 56497560 1 Steering Wheel Adaptor

10 56003228 4 Woodruf Key11 56497306 1 Steering Wheel12 56409076 1 Upper Steering Shaft13 56454081 1 U-Joint14 56409077 1 Lower Steering Shaft15 56471148 1 Steering Sprocket16 56454079 1 Tensioner Sprocket17 56497311 1 Flange Bushing18 56409078 1 Steering Chain19 56497258 1 Steering Plate20 56171104 1 Ratchet21 56171267 1 Sleeve Bearing22 56324505 1 Flange Bearing23 56171123 1 Spring24 56409619 1 Shroud25 56171095 2 Flange Bearing26 56409559 2 Scr, Hex Shd .62 x .72 x 1/2-1327 56003342 2 Washer28 56185264 1 Flange Bearing29 56445096 1 Connector Link30 56409641 1 Lever Weldment31 56409358 1 Plunger32 56002840 1 Nut, Hex Nyl Loc Thin 1/4-2033 56409755 1 Bearing Sleeve34 56002155 1 1/4-20 x 3/4 Screw35 56002098 3 1/4 Flat Washer36 56002868 1 Nut, Hex Nyl Loc-Thin 1/2-2037 56003073 3 Scr Hex Loc 5/16-18 x 1.0038 56002721 1 Scr Hex Hd 5/16-18 x 2.0039 56001939 2 5/16 Flat Washer40 56002701 1 5/16-18 Nyl Loc Nut41 56001958 2 3/8-16 x 1/2 Soc Hd Bolt42 56009033 4 1/4-20 x 1/2 HP-5 Screw

00-10

FORM NO. 56042296


BOOK E 95-3FRONT WHEEL SYSTEM

32

18

29

24

21

23

17

14

9

7 & 8

31

10

152

3

4

5 & 6 31

28

2820

19

12

26

2722

24

25

30

1324

16

11

1

FRONT

02-1

FORM NO. 56042296

Hydro-Retriever™ 3800 / BR 1000 138.3.1EBOOK E 95-3 FRONT WHEEL SYSTEM


1 56409663 1 Front Wheel** 56409878 1 Wheel, White, Non-Marking Front2 56483135 1 Grease Cap3 56110817 1 7/8-14 Castle Nut4 56497241 1 Bushing5 56492699 1 Bearing Cone6 56492697 1 Bearing Cup7 56492700 1 Bearing Cone8 56492702 1 Bearing Cup9 56493191 1 Radial Lip Seal

10 56409032 1 Housing11 56009116 5 1/2-20 Lug Nut12 56409068 1 Hub13 56003073 8 5/16-18 x 1 Loc Bolt14 56009119 3 M12-1.75 x 25 mm Bolt15 56002181 1 1/8 x 1-1/2 Cotter Pin16 56003111 1 1-8 x 5 Bolt17 56003110 1 1-8 Nyl Loc Nut18 56409730 1 Clamp19 56409330 1 Spindle TSB 66920 56409754 1 Drive Plate Assy21 56409382 2 Spacer22 56409326 1 Motor Mount Plate23 56409074 1 Spacer24 56003022 6 1/2-13 x 1-1/4 Loc Bolt25 56409033 1 Drive Motor 36VDC / 2HP (see #33-41) TSB 69226 56409034 1 Gearbox TSB 69227 56409500 1 End Plate TSB 69228 56002149 10 1/4-20 x 3/4 Soc Hd Screw29 56002686 2 Scr, Hex Thd Form 1/4-20 x 1.0030 56003307 6 1/4-28 x 1-1/4 Soc Hd Screw TSB 69231 56003079 6 3/8-16 x 3/4 Loc Bolt32 56409729 1 Guard, Splash33 56409744 1 Armature Assy34 56409745 1 Field Coil Kit35 56409746 A/R Brush Spring36 56409747 1 Brush Plate & Box Assy37 56409748 1 Brush Replacement Kit38 56409749 1 Snap Ring39 56409750 1 Bearing40 56409751 1 Commutator Endhead41 56409752 1 Cap Plug

** = Optional

02-1

FORM NO. 56042296


BOOK E 95-3

1

2

3

4

5

6

7

78

8

8

8

8

9

1011

1213

1415

16

17

18

19

20

21

21

22

19

22

23

24

25

26

26

27

2915

29

28

30

FRONT

BRUSH DRIVE SYSTEM (GEAR CASE LIFT)00-10

FORM NO. 56042296

Hydro-Retriever™ 3800 / BR 1000 158.3.1EBOOK E 95-3 BRUSH DRIVE SYSTEM (GEAR CASE LIFT)


1 56409105 1 Arm2 56409106 1 Lift Arm3 56392454 1 Bracket4 56393274 1 Bushing5 56393258 1 Arm6 56409110 1 Mount7 56393272 3 Bushing8 56250414 6 Flange Bearing9 56409404 1 Linkage Stud

10 56393273 1 Spacer11 56009089 1 1/2-20 Jam Nut12 56391627 1 Lift Actuator

* 56470431 1 Carbon Brush Kit (for 56391627)* 56388520 1 Plastic Drive Nut (for 56391627)

13 56002841 1 3/8-16 Thin Nyl Loc Nut14 56402995 1 Pin15 56003262 2 Retainer Ring16 56409405 1 L.H. Ball Joint17 56477813 1 Ball Joint18 56409406 1 Adjuster19 56002063 2 3/8 Flat Washer20 56002954 2 1/2-13 x 1-1/2 Loc Bolt21 56001879 2 1/2 Flat Washer22 56002770 2 1/2-13 Nyl Loc Nut23 56002922 2 1/4-20 x 5/8 Loc Screw24 56002484 1 1/2-13 x 4-1/2 Bolt25 56002947 4 3/8-16 x 1 Loc Bolt26 56009085 2 3/8-16 Jam Nut27 56002684 1 3/8-16 x 1-3/4 Bolt28 56409578 1 Cable Shield29 56456797 2 Hose Clamp30 56002773 1 1/2-20 Nyl Loc Nut

* = Not Shown

00-10

FORM NO. 56042296


BOOK E 95-3BRUSH DRIVE SYSTEM (GEAR CASE)

FRONT

1

2

3

4

5

6

7

89

10

1112

13

14

15

16

16

17

17

18

19

19

20

20

21

22

23

24

25

26

27

28

2930

31

31

32

33

34

34

34

34

35

35

36

36

37

37

38

39

39

4040

41

41

42

43

4344 45

4545

46

47

00-10

FORM NO. 56042296

Hydro-Retriever™ 3800 / BR 1000 178.3.1EBOOK E 95-3 BRUSH DRIVE SYSTEM (GEAR CASE)

Item Ref. No. Qty DescriptionItem Ref. No. Qty Description

1 56409111 1 Motor Mount2 56409109 6 Spacer3 56391611 2 Brush Holder4 56392396 2 Drive Adaptor5 56409115 6 Spring6 56409116 1 Sheave, Poly V7 56392400 1 Sheave, Poly V8 56755263 1 Poly V Belt9 56409117 1 Idler, Belt

10 56409118 1 Belt Guard11 56393260 2 Solution Pipe12 56409124 1 Gearcase

* 56471185 A/R Output Shaft Assy13 56393520 1 Pivot14 56409140 1 Spring Arm15 56409825 1 Motor, 3 HP

* 56409827 1 Replacement Parts (includes next 11 Items)

* 56409738 1 Brush Spring (4 required)* 56409739 4 Brush Assy.* 56409828 1 Wsh, Bearing Spring* 56409829 1 Bearing* 56409830 1 Bearing* 56409831 1 Complete Commutator Cover Assy.* 56409832 1 Commutator Cover* 56409833 1 Complete Brush Ring Assy.* 56409834 1 Pulley Cover* 56409835 1 Complete Stator Assy.* 56409836 1 Complete Armature Assy.

16 56185264 2 Flange Bearing17 56409141 2 Pulley18 56409142 1 Cable19 56368997 2 Bushing20 56409143 2 Cable Locating Strap21 56003245 1 1/4 x 1-3/16 Key22 56003240 1 3/16 x 1-1/8 Key23 56366455 2 Stop24 56366463 2 Retaining Spring25 56009033 2 1/4-20 x 1/2 HP-5 Screw26 56376880 2 Spring27 56003016 6 5/16-18 x 2-1/4 SS Bolt28 56009094 6 Washer

29 56002851 6 5/16-18 SS Thin Nyl Loc Nut30 56003081 2 3/8-16 x 3/8 SS Loc Set Screw31 56009012 6 #10-24 x 3/8 HP-5 Screw32 56009096 2 Washer33 56002037 3 5/16-18 x 7/8 Bolt34 56002701 6 5/16-18 Nyl Loc Nut35 56002091 2 3/8-16 x 2 Bolt36 56002769 2 3/8-16 Nyl Loc Nut37 56002063 2 3/8 Flat Washer38 56003031 1 3/8-16 x 2 Loc Bolt39 56002021 2 5/16-18 x 3/8 Loc Set Screw40 56002930 2 1/4-20 x 3/8 Loc Set Screw41 56003025 2 5/16-18 x 3 Bolt42 56002827 1 5/16-18 x 3-1/2 Bolt43 56002708 2 1/4-20 Nyl Loc Nut44 56002093 1 1/4-20 x 1 Screw45 56002098 4 1/4 Flat Washer46 56002155 1 1/4-20 x 3/4 Screw47 56002922 2 1/4-20 x 5/8 Screw

** 56505790 2 Pad Holder** 56505791 2 Magna Grit 46 Brush** 56505792 2 Dyna Grit 80 Brush** 56505793 2 AgLite Grit 500 Brush** 56505794 2 Prolene Brush** 56505795 2 Prolite Brush** 56505796 2 Union Mix Brush** 56505797 2 MidGrit 240 Brush** 56505798 2 MidLite 180 Brush

** = Not Included

00-10

FORM NO. 56042296


BOOK E 95-3SKIRT SYSTEM00-10

FORM NO. 56042296

Hydro-Retriever™ 3800 / BR 1000 198.3.1EBOOK E 95-3 SKIRT SYSTEM


1 56002883 8 1/4-20 x 1 SS Screw2 56409128 2 Blade Retaining Strap3 56409103 2 Blade, Gum Rubber

56409724 2 Blade, Oil Resistant4 56409100 1 Left Splash Guard5 56002850 6 1/4-20 SS Nyl Loc Nut6 56409096 1 Skirt Latch Bracket7 56418471 3 Door Latch8 56409173 1 Right Outside Splash Guard9 56002897 2 1/4-20 x 1-1/4 SS Screw

10 56392102 1 Roller Bumper11 56002843 1 1/2-13 Thin Nyl Loc Nut12 56003291 1 1/2-13 x 6 Bolt13 56360147 2 Pin14 56366633 4 Bushing15 56409131 1 Right Inside Splash Guard16 56003029 2 Scr, Hex Loc 3/8-16 x 1.2517 56003317 2 Scr, Hex Loc 5/8-11 x 1.5018 56409403 1 Blade19 56409400 1 Blade20 56409401 1 Blade21 56409402 3 Strap

00-10

FORM NO. 56042296


BOOK E 95-3SOLUTION SYSTEM

FRONT

12

3

3

4

5

6

7

8 9

9

10

11

12

12

13

14

1516

16

17

17

18

19

20

21

21

22

23

29

29

30

31

31

32

33

22

26

26

35

3535

35

27

24

28

34

25

00-10

FORM NO. 56042296

Hydro-Retriever™ 3800 / BR 1000 218.3.1EBOOK E 95-3 SOLUTION SYSTEM


1 56324029 1 Tee2 56324030 1 Filter3 56324313 2 Rubber Washer4 56009033 2 1/4-20 x 1/2 HP-5 Screw5 56393385 1 Barb Fitting6 56409507 1 Barb Fitting7 56900069 1 Elbow Barb Fitting8 56454612 1 Flow Control Valve9 56900033 2 Elbow Barb Fitting

10 56409153 1 Valve Bracket11 56409152 1 Elbow Barb Fitting12 56002035 3 5/16-18 x 5/8 Bolt13 56409154 1 Solenoid Valve

* 56324506 1 Viton Seal Kit (for 56409154)* 56324507 1 EPDM Seal Kit (for 56409154)* 56324250 1 Conduit Nipple (for 56409154)* 56171094 1 Lock Nut (for 56409154)

14 56409535 1 Retaining Strap15 56900292 1 Barb Fitting16 56391773 2 Hose17 56219932 2 Hose Clamp18 56409184 1 Armrest Pad19 56409623 1 Solution Tank (BR 1000)

56409176 1 Solution Tank (3800)20 56409316 1 Tank Bracket21 56409319 3 Spacer22 56244969 2 Hose Clamp23 56409534 1 Solution Cover24 56255076 1 Cap25 56002063 1 3/8 Flat Washer26 56003293 2 Rivet27 56456799 1 Nipple28 56900273 1 Barb Fitting29 56001862 4 5/16-18 x 1/2 Bolt30 56002663 1 3/8-16 x 1 Bolt31 56409462 2 Hose32 56368776 1 Washer33 56456835 1 Hose34 56477613 1 Cable Tie35 56009098 4 SS 1/8 Flat Washer

* = Not Shown

00-10

FORM NO. 56042296


BOOK E 95-3RECOVERY TANK SYSTEM03-1

FORM NO. 56042296

Hydro-Retriever™ 3800 / BR 1000 238.3.1EBOOK E 95-3 RECOVERY TANK SYSTEM


1 56409622 1 Recovery Tank (BR 1000)56409095 1 Recovery Tank (3800)

2 56409185 1 Recovery Tank Mount3 56324045 1 Cover Assembly (#25-31)4 56409319 4 Spacer5 56409311 1 Drain Hose6 56459250 1 Tube7 56459253 1 Plug8 56440213 2 Hose Clamp9 56261378 1 Strap

10 56262577 1 Cover* 56262576 1 Gasket (for 56262577)

11 56409390 2 Cap12 56409427 1 Hose (squeegee)13 56409428 1 Hose (vacuum motor)14 56329145 1 Hose Clamp15 56409479 2 Long Spacer16 56002667 4 5/16-18 x 3/4 Bolt17 56002221 2 5/16-18 x 1 Bolt18 56367168 2 Bearing19 56367206 2 Bushing20 56367214 2 1/2 Flat Washer21 56003022 2 1/2-13 x 1-1/4 Bolt22 56409501 1 Support Plate23 56001862 3 5/16-18 x 1/2 Bolt24 56900678 2' Conduit (62 cm)25 56391690 1 Ball26 56324497 2 Cage, Float27 56324298 1 Elbow, Float28 56324046 1 Cover, Tank29 56262576 1 Gasket30 56209261 2 Washer, Sealing 9/1631 56003633 2 Scr, Pan Phil SS Type B 10-16 x .50

* = Not Shown

00-10

FORM NO. 56042296


BOOK E 95-3VACUUM SYSTEM00-10

FORM NO. 56042296

Hydro-Retriever™ 3800 / BR 1000 258.3.1EBOOK E 95-3 VACUUM SYSTEM


1 56409705 1 Vacuum Motor* 56377001 1 Carbon Brush Kit (for 56409705)2 56409383 1 Motor Cover3 56409541 2 Accoustical Foam4 56409542 1 Accoustical Foam5 56409163 1 Vacuum Motor Mount6 56377475 3 Standoff7 56385437 1 Gasket8 56002956 2 5/16-18 x 7/8 Loc Bolt9 56391795 2 Standoff

10 56003039 3 1/4-20 x 1/2 Screw11 56002098 3 1/4 Flat Washer12 56002948 3 1/4-20 x 3/4 Screw13 56002005 2 #6-32 x 5/8 Screw14 56009075 2 #8-32 x 3/8 HP-5 Screw15 56409584 2 Gasket16 56009063 1 Scr, Hex Hd Thd Form 10-24 x .2517 56009011 1 Wsh, Int Shprf #1018 56009052 2 Wsh, Int Shprf 5/16

* = Not Shown

01-11

FORM NO. 56042296


BOOK E 95-3SQUEEGEE MOUNT (before SN 1084457)01-2

FORM NO. 56042296

Hydro-Retriever™ 3800 / BR 1000 278.3.1EBOOK E 95-3 SQUEEGEE MOUNT (before SN 1084457)


1 56002843 4 1/2-13 Thin Nyl Loc Nut2 56001879 4 1/2 Flat Washer3 56360627 4 Bushing4 56478781 4 Sleeve Bearing5 56001931 4 1/2-13 x 1-1/4 Bolt6 56391373 1 Mount (BR 1000)

56392105 1 Mount (3800)7 56391864 1 Ball Joint8 56003012 2 5/16-18 x 3/4 SS Bolt9 56100019 1 Half Yoke

10 56409162 1 Lift Mount11 56391627 1 Actuator


12 56002851 2 5/16-18 SS Thin Nyl Loc Nut13 56009083 1 3/4-16 Jam Nut14 56392104 1 Adjuster Rod15 56002015 1 Scr, Soc Set Loc 10-24 x .2516 56324369 1 Pin17 56391374 1 Squeegee Mount (BR 1000)

56392107 1 Squeegee Mount (3800)18 56475480 1 Knob19 56002739 1 3/4-16 x 1-1/4 Bolt20 56402995 1 Pin21 56003262 2 Retainer Ring22 56009085 1 3/8-16 Jam Nut23 56002291 1 1/8 x 1 Spring Pin24 56002891 1 3/8 SS Flat Washer25 56331076 1 Collar26 56367192 1 Washer27 56001823 1 Scr, Soc Set Loc 10-24 x .38

* = Not Shown

01-2

FORM NO. 56042296


BOOK E 95-3SQUEEGEE MOUNT (after SN 1084456)00-10

FRONT

1222

21

10

9

11

22 3

45

6

13

14

25

8 257

2016

27 26

18

2819

2324

15

1717

1

FORM NO. 56042296

Hydro-Retriever™ 3800 / BR 1000 298.3.1EBOOK E 95-3 SQUEEGEE MOUNT (after SN 1084456)


1 56409423 1 Squeegee Assembly (see associated pages)2 56002843 4 Nut, Hex Nyl Loc-Thin 1/2-133 56001879 4 Wsh, Flt SAE 1/24 56360627 4 Bushing5 56478781 4 Bearing, Sleeve6 56001931 4 Scr, Hex Hd 1/2-13 x 1.257 56262677 1 Squeegee Tongue TSB 6678 56391864 1 Ball Joint9 56003012 2 Scr, Hex SS 5/16-18 x .75

10 56100019 1 Half Yoke Weld’t11 56409162 1 Lift Yoke Weld’t12 56391627 1 Actuator


13 56002851 2 Nut, Hex Nyl Loc-Thin SS 5/16-1814 56009083 1 Nut, Hex Jam 3/4-1615 56392217 2 Wheel, Bracket TSB 65516 56002807 4 Scr, Hex SS 1/4-20 x .7517 56002850 6 Nut, Hex Nyl Loc-Thin SS 1/4-2018 56262679 1 Squeegee Mount TSB 655, TSB 66719 56003005 1 Scr, Hex Hd 5/16-18 x 1.7520 56002739 1 Scr, Hex Hd 3/4-16 x 1.2521 56402995 1 Pin22 56003262 2 Ring, Retaining23 56002901 2 Scr, Hex SS 1/4-20 x 1.5024 56324515 2 Wheel25 56009022 2 Washer, Flt 3/426 56002221 1 Scr, Hex Hd 5/16-18 x 1.0027 56001939 1 Wsh, Flt SAE 5/1628 56002025 1 Nut, Hex Jam 5/16-18

* = Not Shown

00-10

FORM NO. 56042296


BOOK E 95-3SQUEEGEE ASSEMBLY (before SN 1084457)

1

1

2

23

3

4

4

5

5

6

6

7

8

8

8

9

10

11

12

13

14

14

1414

14

15

1516

16

17

4

4

17

18

19

20

8

21

21

22

23

FRONT

00-10

FORM NO. 56042296

Hydro-Retriever™ 3800 / BR 1000 318.3.1EBOOK E 95-3 SQUEEGEE ASSEMBLY (before SN 1084457)


56409808 1 Squeegee Assy (#1-23)1 56002993 2 1/4-20 x 1-1/2 Loc Screw2 56002859 2 1/4 Flat Washer3 56324499 2 Wheel4 56471220 4 Bushing5 56002807 4 1/4-20 x 3/4 SS Screw6 56003302 1 5/16-18 x 1-1/4 SS Bolt7 56409413 1 Rear Blade (Standard)

56409431 1 Rear Blade (Oil Resistant)8 56009111 4 1/4-20 SS Wing Nut9 56409416 1 Right Rear Strap

10 56471194 1 Latch11 56002964 2 #6-32 SS Thin Nyl Loc Nut12 56002909 2 #6-32 x 3/8 SS Screw13 56409415 1 Left Rear Strap14 56002850 14 1/4-20 SS Thin Nyl Loc Nut15 56324350 2 Wheel16 56002901 2 1/4-20 x 1-1/2 SS Screw17 56409656 2 Wheel Bracket18 56409422 1 Squeegee Tool19 56409417 1 Front Strap20 56409627 1 Front Blade (Standard)

56409414 1 Front Blade (Oil Resistant)21 56370711 2 Thumb Nut22 56409426 1 Gasket23 56409425 1 Tube

56409429 1 Gum Rubber Blade Kit (#7 & 20) (Standard)

56409430 1 Neoprene Blade Kit (#7 & 20) (Oil Resistant)

00-10

FORM NO. 56042296


BOOK E 95-3SQUEEGEE ASSEMBLY (after SN 1084456)00-10

12

FRONT

13

13

18

17

14

14

10

11

11

11

11

7

7

8

8

6

16

51

4

15

2

3

9

19

19

FORM NO. 56042296

Hydro-Retriever™ 3800 / BR 1000 338.3.1EBOOK E 95-3 SQUEEGEE ASSEMBLY (after SN 1084456)


56409423 1 Squeegee Assy (#1-19)1 56409422 2 Squeegee Tool Weld’t2 56409417 1 Strap, Front3 56409416 1 Strap, Right Rear4 56409415 1 Strap, Left Rear5 56409627 1 Front Blade (Standard)

56409414 1 Front Blade (Oil Resistant)6 56409413 1 Rear Blade (Standard)

56409431 1 Rear Blade (Oil Resistant)7 56324499 2 Wheel8 56370711 2 Nut, Thumb9 56471194 1 Latch

10 56003302 2 Scr, Hex Thd to Hd SS 5/16-18 x 1.2511 56009111 4 Nut, Wing SS 1/4-2012 56002850 8 Nut, Hex Nyl Loc-Thin SS 1/4-2013 56002859 2 Wsh, Flt SAE SS 1/414 56002901 2 Scr, Hex Hd SS 1/4-20 x 1.5015 56409425 1 Tube Weld’t16 56409426 1 Gasket17 56002964 2 Nut, Hex Nyl Loc-Thin SS 6-3218 56002909 2 Scr, Pan Phil SS 6-32 x .3819 56471220 4 Bushing

56409429 1 Gum Rubber Blade Kit (#10 & 12) (Standard)

56409430 1 Neoprene Blade Kit (#10 & 12) (Oil Resistant)

00-10

FORM NO. 56042296


BOOK E 95-3REAR WHEEL SYSTEM00-10

FORM NO. 56042296

Hydro-Retriever™ 3800 / BR 1000 358.3.1EBOOK E 95-3 REAR WHEEL SYSTEM


1 56409689 2 Rear Wheel (soft compound) Note #1** 56409877 2 Wheel, White, Non-Marking Rear2 56409475 1 Axle (BR 1000 before SN 1320173 / 3800 before SN 1321437)3 56114545 4 Rubber Bushing4 56367117 2 Washer5 56409160 2 Isolator TSB7746 56002947 2 3/8-16 x 1 Loc Bolt7 56002701 2 5/16-18 Nyl Loc Nut8 56003022 6 1/2-13 x 1-1/4 Loc Bolt9 56493224 2 Brake Arm (32 tooth spline / machines built before 7/96)

56409686 2 Brake Arm (24 tooth spline / machines built after 7/96)10 56409472 2 Flange Bearing11 56003108 2 Retainer Ring12 56003305 2 5 x 26mm Spring Pin13 56409474 2 Cam (32 tooth spline / machines built before 7/96)

56409683 2 Cam (24 tooth spline / machines built after 7/96)14 56409490 4 Brake Shoe15 56409491 4 Tension Spring16 56409546 1 Actuator Bar (BR 1000 before SN 1320173 / 3800 before SN 1321437)TSB 71417 56002094 2 5/16-18 x 1-1/2 Bolt18 56002116 2 1/2-13 x 3-1/4 Bolt19 56002770 2 1/2-13 Nyl Loc Nut20 56001879 2 Wsh, Flt SAE 1/221 56367206 2 Bushing22 56467404 2 Spring TSB 68023 56409867 1 Brake Equalizer Weldment (BR 1000 after SN 1320172 / 3800 after SN 1321436)24 56409868 1 Axle Weldment (BR 1000 after SN 1320172 / 3800 after SN 1321436)

** = Optional

Note #1: Wheel PN 56409689 (soft compound) replaces, PN 56409155 OBS (hard compound). When the PN 56409689 is retro-fitted it may be necessaryto remove material from the back edge on the RT side splash guard door, for proper clearance. When replacing 56409155 with 56409689, both wheelsmust be replaced as a set. Brake adjustment will be necessary.

01-4

FORM NO. 56042296


BOOK E 95-3

00-10

DECAL SYSTEM

FORM NO. 56042296


00-10

DECAL SYSTEM


1 56025122 1 Decal, Brake2 56016421 1 Decal, Logo3 56015722 1 Decal, Control Panel (BR 1000)

56015582 1 Decal, Control Panel (3800)4 56014601 1 Decal, Caution5 56016324 1 Decal, 36V6 56016027 1 Decal, Wear Items (3800 only)7 56015770 8 Decal, Hold Down8 56015499 1 Decal, Brush Pressure9 56015594 1 Decal, Disconnect

10 56409341 1 Grip Surface11 56409342 1 Grip Surface (before SN 1087778)12 56409343 1 Grip Surface13 56409381 1 Grip Surface (before SN 1087778)14 56449958 1 Mat, Pedal15 56015596 1 Decal, Battery Wiring Diagram16 56015655 2 Decal, Direction17 56409675 1 Pad Grip (replaces #11 & 13 after SN 1087777)

FORM NO. 56042296


BOOK E 95-3

FRONT

1

2

3 4

5

67

8

9

1011

12

13

14

15 16

17

18

19

2021

22

23 2425 31

26

27

28

28

28

2928

30

31

32

23

23 33

34

35

35

35

36

37

3838

3940

41

4142

28

43

28

4344

25

17

45

4647

4849

23

51

52

53

15

50

00-10

ELECTRICAL SYSTEM-1 (before SN1087778)

FORM NO. 56042296


00-10

ELECTRICAL SYSTEM-1 (before SN1087778)


1 56387316 1 Circuit Breaker, 10 AMP (Aux. Circuit 1)

2 56459368 2 Reset Button Boot3 56468175 1 Horn Switch4 56393739 1 Tab Adaptor5 56393717 1 Battery Fuel Gauge6 56001830 4 #6-32 x 1/2 Screw* 56002864 4 #6-32 Thin Nyl Loc Nut7 56393718 1 Hourmeter8 56209036 1 Battery Module9 56393312 1 Solution Switch

10 56393312 1 Brush Switch11 56393312 1 Vac Switch12 56393325 1 Keylock Bracket

* 56393415 1 Replacement Key13 56301636 1 Main Switch14 56003028 2 #10-24 x 1 Screw15 56409384 1 Emergency Disconnect Switch16 56001854 3 1/4-20 x 1/2 Screw17 56002005 4 #6-32 x 5/8 Screw18 56002824 2 #10-24 x 1-1/4 Screw19 56454807 1 Resistor20 56409234 1 Diode Assembly

56409228 2 Diode (part of 56409234)56183523 1 Terminal Block

(part of 56409234)21 56389315 1 Brush Motor Time Delay

(3 second)22 56409314 1 Vac Motor Time Delay

(10 second)23 56002768 11 #10-24 Nyl Loc Nut24 56409194 1 Speed Controller

(BR 1000 before SN 1347810)(3800 before SN 1346764)

* 56409441 A/R Programmer Note #1* 56409870 1 Speed Controller Note #2

(BR 1000 after SN 1347809)(3800 after SN 1346763)

25 56002830 4 #6-32 Nyl Loc Nut


26 56388534 1 Solenoid (Brush Up)27 56388534 1 Solenoid (Squeegee Down)28 56389265 6 Diode29 56388534 1 Solenoid (Squeegee Up)30 56388534 1 Solenoid (Brush Down)31 56002840 8 1/4-20 Thin Nyl Loc Nut32 56001854 8 1/4-20 x 1/2 Screw33 56409233 1 Solenoid

(Forward / Reverse)34 56454806 1 Solenoid (Main)35 56002503 6 #10-24 x 1/2 Screw36 56409367 1 Control Panel

Wiring Harness37 56409366 1 Main Wiring Harness38 56409463 4 Clamp39 56409448 1 Nylon Sleeve40 56409447 1 Cable Assembly 6/4 X 6541 56492305 4 Rubber Boot42 56395452 1 Solenoid (Vac Motor)43 56009033 4 1/4-20 x 1/2 HP-5 Screw44 56395450 1 Solenoid (Brush Motor)45 56409240 1 Diode Assembly

56409228 1 Diode (part of 56409240)56183523 1 Terminal Block

(part of 56409240)46 56452193 1 Circuit Breaker, 40 AMP

(Vac Motor)47 56263260 1 Circuit Breaker, 60 AMP

(Wheel Drive)48 56409230 1 Circuit Breaker, 80 AMP

(Brush Motor)49 56387328 1 Circuit Breaker, 5 AMP

(Aux. Circuit 2)50 56387328 1 Circuit Breaker, 5 AMP

(Squeegee Lift)51 56454538 1 Circuit Breaker, 15 AMP

(Presweep / Opt.)52 56459367 5 Reset Button Boot53 56387328 1 Circuit Breaker, 5 AMP

(Brush Lift)

* = Not Shown

Note #1: This item is optional, it is used for troubleshooting the electrical system and setting parameters in the Speed Controller(item #24).Note #2: This speed controller can only be used in conjunction with the updated brake system.

FORM NO. 56042296


BOOK E 95-3

21

FRONT

2610

2710

15

12

33 1413 16

34

8

3221

382

1

3

23

5

44

30

6 43117

18

37

7

37

11

36

36

3535

4142

431928

9

28 9

20

25

2422

394029

00-10

ELECTRICAL SYSTEM-1 (after SN1087777)

FORM NO. 56042296


00-10

ELECTRICAL SYSTEM-1 (after SN1087777)


1 56393325 1 Bracket, Keylock* 56393415 1 Replacement Key2 56301636 1 Switch, Toggle3 56393312 3 Switch, Rocker4 56416395 1 Battery Fuel Guage5 56393718 1 Hourmeter6 56409692 1 Switch, Push Button (horn)7 56409194 1 Speed Controller

(BR 1000 before SN 1347810 / 3800 before SN 1346764)* 56409441 A/R Programmer Note #1* 56409870 1 Speed Controller Note #2

(BR 1000 after SN 1347809 / 3800 after SN 1346763)8 56409240 1 Diode Assembly9 56389265 2 Rectifier

10 56454538 2 Circuit Breaker, 15Amp (opt. pre-sweep)(BR 1000 qty of 2 after SN1157417 / 3800 qty of 2 after SN 1148431)

11 56392175 1 Actuator Control Module12 56168786 1 Circuit Breaker, 13Amp (aux. circuit 1)13 56263260 1 Circuit Breaker, 60Amp (wheel drive)14 56409230 1 Circuit Breaker, 80Amp (brush motor)15 56387328 1 Circuit Breaker, 5Amp (aux. circuit 2)16 56452193 1 Circuit Breaker, 40Amp (vac motor)17 56409233 1 Contactor (forward/reverse)18 56454806 1 Contactor (main) TSB 72819 56395450 1 Contactor 36V (brush motor)20 56395452 1 Contactor 36V (vac motor)21 56409384 1 Switch, Disconnect22 56409463 4 Clamp23 56409818 1 Low Voltage Cut-Out Relay Assy24 56409366 1 Harness, Main Wiring25 56409664 1 Harness, Control Panel Wiring26 56459368 2 Boot, Reset Button27 56459367 3 Boot, Reset Button28 56009033 6 Scr, Hex Hd Thd Form 1/4-20 x .5029 56492305 4 Rubber Boot30 56409582 1 Gasket31 56002768 6 Nut, Hex Nyl Loc 10-2432 56002830 3 Nut, Hex Nyl Loc 6-3233 56002708 6 Nut, Hex Nyl Loc1/4-2034 56002005 3 Scr, Pan Phil 6-32 x .6235 56002503 4 Scr, Hex Hd 10-24 x .5036 56001854 7 Scr, Hex Hd 1/4-20 x .5037 56002840 5 Nut, Hex Nyl Loc-Thin 1/4-2038 56002292 4 Scr, Pan Phil 1/4-20 x 1.0039 56409448 1 Sleeve, Nylon40 56409671 1 Cable Assembly41 56409769 1 Clip, Weatherpack (BR 1000 after SN1157417 / 3800 after SN 1148431)42 56409775 1 Cord Assembly (opt. presweep dust control plug-in)

(BR 1000 after SN1157417 / 3800 after SN 1148431)43 56009003 1 Scr, Hex thd Form (BR 1000 after SN1157417 / 3800 after SN 1148431)44 56009192 4 Nylon Push Rivot45 56409818 1 Low Voltage Relay Assy (opt.)

Note #1: This item is optional, it is used for troubleshooting the electrical system and setting parameters in the Speed Controller(item #7).Note #2: This speed controller can only be used in conjunction with the updated brake system.

FORM NO. 56042296


BOOK E 95-3

00-10

FRONT2

3 4

5

67

8

8

9

1011

12

13

14

15

24

16

17

18

19

2021

22

25

1

12

ELECTRICAL SYSTEM-2

FORM NO. 56042296


00-10

ELECTRICAL SYSTEM-2


1 56002292 2 Scr, Pan Phil 1/4-20 x 1.002 56409376 1 Electronic Throttle3 56100622 1 Connector Housing 36V4 56002066 2 Scr, Pan Phil 1/4-20 x .625 56409444 1 Battery Connector Note #16 56492753 2 Clamp7 56009033 1 Scr, Hex Thd Form 1/4-20 x .508 56409538 2 Terminal Insulator9 56482365 1 Horn

10 56409480 1 Pigtail Wire Assembly11 56493357 2 Insulator Boot12 56002708 4 Nut, Hex Nyl Loc 1/4-2013 56009020 2 1/4-20 x 7/8 Stud14 56001854 2 1/4-20 x 1/2 Screw15 56469858 2 Insulated Stand Off16 56409387 1 Charger Interlock Switch17 56409443 1 Battery Charger Plug18 56409433 1 Cord Assembly 14/2 X 18.0019 56002786 2 Scr, Pan Phil 1/4-20 x 1.5020 56409527 1 Cable Assembly 1 x 92.0021 56409528 1 Cable Assembly 1 x92.0022 56003479 2 Scr, Pan Phil M5 x .8 x 6mm23 56409485 5 Battery Cable Note #2

* 56398090 12 Terminal Clamp, Battery24 56009087 2 Nut, Hex Jam 1/4-2025 56009064 2 Wsh, Int Shprf 1/4

* = Not Shown

Note #1: This battery connector is used with both the 6Volt battery layout and the 12Volt battery layout.Note #2: There are (5) of these cables supplied with the machine, (5) are required when using 6Volt batteries and (2) are required when using (12)Voltbatteries.

FORM NO. 56042296


BOOK E 95-3

BT1

79-123 AMPS F.L. W/O OPTIONS110-154 AMPS F.L. W/ OPTIONS

S7

S2

D11.7 AMPS

.22 AMPS

.7 AMPS

BLKX1

BLKREDX1

RED

RED

X2

BLK

RED

RED

F9

F1

2 AMPS

ORN/WHT

BLU/YEL

YEL

WHT/RED

BRN/RED

VIOGRN

VIO

S3 H1

VIO

H2

GRN

.66 AMPS W/O OPTIONS4.5 AMPS W/ OPTIONS

GRN

.9 AMPS

S5

VIO

YEL

RED

BT2 BLK

BLK

BLK

BLK

BLK

BLK

P1

P2

3

3

2

2

4

1

4

1VIO1 MA

BLK/WHT H3

GRN/BLU1.6 AMPS

S4VIOBRN/WHT

.3 AMPS

.3 AMPS

.3 AMPS

BRN/WHT

BRN/WHT

ORN/RED

S9GRAL1

.3 AMPSBRN/BLK

BLK/WHT D3

WHT

WHT/GRA

K2

K1a

K3

D4

YEL/VIO 1 2 3

6

+-

E1

BRN/BLK

BLK

ORN/RED

.33 AMPS

K4

D2

BLK

BLK

K5

D5K6

D6

YEL/BLK

GRN/BLK

S8

12

3

4

5

ON

OFF

BRN/WHT

VIO

.33 AMPS

H4X21

WHT: REVERSEBLK/WHT: FORWARDORN: POT LOWBLK: WIPER 0-5VWHT/BRN: BAT NEG (-)GRN: KEY SWITCH

S6

BRN/WHT

WHT BLK

BLK

BLKBLK/WHT

VIOS10

21

3

6

6

ON

4OFF

5

BRN/YEL

ORN/BLU

K1b

WHT/BRN

RED/BRN

ORN/BLU.33 AMPS

.33 AMPS

K8

D8

K7

D9BLK

S1R1

E2

+-1 2 36 45

YEL/RED

GRN

.33 AMPS

YEL/RED

K9

D7BLK

BLK

A1

A2B+B -

M -GRN 9

11

5 6

9

43F2

K3

R2

32 F.L. AMPS60 AMPS INT.

K1 K2

WHT RED

M1GRN BLKA1 A2

GRN BLK WHTS11 K10

D11.33 AMPS

VIO

S12

GRN/WHT

S13

WHT/YEL S14 BLU/REDK11

BLK

D1050 MA

F8

GRA/RED

K11

7 4

9 WHT/BLK6S16

M9BLK

1.9 AMPSF3

1312

31.5 - 75 AMPS

K414 M2 15

RED

VIO

F4

BRN

6.8 AMPS

BLKBRN

K5 K6

GRN/BRN VIO/BLK

RED

F5

ORN/GRN3.2 AMPS

BLKORN/GRN

K7 K8

BLU/BLK

M3

M4GRA/WHT

39

F6

1730 AMPS

K920

15 AMPS

15 AMPS

M5

M6

X3 X5 19

RED

F7

BLU/BRN WHT12 AMPS

K10BLU

11.4 AMPS

.6 AMPS

M7

M8

BLK

A2THROTTLECONTROL

BLK

/WH

T

OR

NW

HT

WH

T/B

RN

BL

K

VIO

/BR

N

BLK

/WH

T

WH

T

WH

T/O

RN

WH

T/O

RN

BLK

/YE

LB

LK

OR

N

00-10

WIRING DIAGRAM (before SN1087778)

FORM NO. 56042296


00-11

WIRING DIAGRAM (before SN1087778)


A1 56409194 1 Speed Controller(BR 1000 before SN 1347810)(3800 before SN 1346764)

56409870 1 Speed Controller Note #1(BR 1000 after SN 1347809)(3800 after SN 1346763)

A2 56409376 1 Throttle Control

BT1 36 Vdc BatteryBT2 56209036 1 Battery Module, Memory

D1 Diode (Polarity)D2 56389265 1 Diode (Brush Solenoid)D3 DiodeD4 DiodeD5 56389265 1 Diode (Brush Down Solenoid)D6 56389265 1 Diode (Brush Up Solenoid)D7 56389265 1 Diode (Vac Motor Solenoid)D8 56389265 1 Diode (Squeegee Down Solenoid)D9 56389265 1 Diode (Squeegee Up Solenoid)

D10 Diode (Pump Relay / Optional)D11 Diode (Broom Solenoid / Optional)

E1 56389315 1 Time Delay, 3 Sec. (Brush Motor)E2 56409314 1 Time Delay, 10 Sec. (Vac Motor)

F1 56387316 1 Circuit Breaker, 10 Amp (Aux. Circuit 1)F2 56263260 1 Circuit Breaker, 60 Amp (Wheel Drive)F3 56409230 1 Circuit Breaker, 80 Amp (Brush Motor)F4 56387328 1 Circuit Breaker, 5 Amp (Brush Lift)F5 56387328 1 Circuit Breaker, 5 Amp (Squeegee Lift)F6 56452193 1 Circuit Breaker, 40 Amp (Vac Motor)F7 56454538 1 Circuit Breaker, 15 Amp (Optional Pre-Sweep)F8 56228414 1 Circuit Breaker, 3.5 Amp (Optional Extended Scrub)F9 56387328 1 Circuit Breaker, 5 Amp (Aux. Circuit 2)

H1 56409503 1 Head Lamp (Optional)H2 56482463 1 Strobe (Optional) TSB 743H3 56482365 1 HornH4 56409232 1 Back-Up Alarm (Optional)

K1 56409233 1 Solenoid (Reverse)K2 56409233 1 Solenoid (Forward)K3 56454806 1 Solenoid (Main)K4 56395450 1 Solenoid (Brush)K5 56388534 1 Solenoid (Brush Down)K6 56388534 1 Solenoid (Brush Up)K7 56388534 1 Solenoid (Squeegee Up)K8 56388534 1 Solenoid (Squeegee Down)K9 56395452 1 Solenoid (Vac Motor)

K10 56395452 1 Solenoid (Broom / Optional)K11 56261219 1 Relay (Pump / Optional)

L1 56409154 1 Solenoid Valve


M1 56409033 1 Motor (Wheel Drive)M2 56409126 1 Motor (Brush)M3 56391627 1 Lift Actuator (Brush)M4 56391627 1 Lift Actuator (Squeegee)M5 56391208 1 Motor (Vac)M6 56391208 1 Motor (Vac / Optional)M7 56261210 1 Motor (Main Broom / Optional)M8 56469530 1 Motor (Side Broom / Optional)M9 56409611 1 Motor (Pump / Optional)

P1 56393717 1 Battery Fuel GaugeP2 56393718 1 Hourmeter

R1 Resistor, 1 MegohmR2 Resistor, 250 Ohm 8 Watts

S1 56393312 1 Switch (Wand Accessory / Opt.)S2 56301636 1 Switch (Main)S3 Switch (Light / Optional)S4 56409692 1 Switch (Horn)S5 56409613 1 Switch (Seat)S6 56409384 1 Switch (Emer. Dis.)S7 56409387 1 Switch (Charger Interlock)S8 56393312 1 Switch (Brush/High Speed Limit)S9 56393312 1 Switch (Solution)

S10 56393312 1 Switch (Vac)S11 56409470 1 Switch (Broom / Optional)S12 56393312 1 Switch (Recycle / Optional)S13 56388167 1 Switch (Pump Stop / Optional)S14 56388167 1 Switch (Pump Start / Optional)S16 56503014 1 Switch (Pressure / Optional)

X1 56409444 1 Battery DisconnectX2 56409443 1 Charger ConnectorX3 Terminal StudX5 Terminal Stud

X21 Speed Control Connector

Note #1: This speed controller can only be used in conjunction with the updated brake system.

FORM NO. 56042296


BOOK E 95-3

P11YEL

VIO

2

34 REDBLKBLK

X1 + X1 -

H1

H2

S3

1.7 AMP

+ -

S2

S5

.22 AMPS

VIO

BT1

GR

N

X2

BLKRED

.9AMPS

F1

D1

YEL

BRN/RED

A2

GRN

WHT/RED

S6

ORN/WHT

BLU/YEL

S7

.7 AMPS

79-123 AMPS F.L. W/O OPTIONS110-154 AMPS F.L. W/OPTIONS

2 AMPS

7.56 AMPS W/O OPTIONS11.4 AMPS W/OPTIONS BOTH ACTUATORS ON

F4

1 MA

BLK/WHT

VIO P21 2

34

BLK

WHT: REVERSEBLK/WHT: FORWARDORN: POT LOWBLK: WIPER 0-5VWHT/BRN: BAT NEG (-)GREEN: KEY SWITCH

H3

BLKGRN/BLU1.6 AMP

VIOS4

ON

OFF

.3 AMP

2S8

.33 AMP

.3 AMP

BRN/WHT

BRN/WHT

M3

ORN/RED

YEL/VIO

GRN/BLK

+

GRN/BRNVIO/BLK

BRN/BLK

GRA

4.08 AMP (MOTOR ON)

.33 AK4

K1

D2

B+

MOTOR+

DIRECTIONTIMER OUTTIMER IN 1

TIMER IN 2

E1

1

X29

BLK

E2

1

X30

BLK

K1b

GRA/WHTBLU/BLK

-

VIO

ORN/BLK WHT/BRN

M4

BLK/WHT

BLK/WHT

BLK

BLKFWD

2.83 AMP (MOTOR ON)

.33 AMPK9

32 F.L. AMPS60 AMPS INT.

GRN

VIO GRN/WHT

GRA/RED

WHT/YEL

1.9 AMPS

BLU/RED

WHT/BLK

50 MA

B BLKK11

D10

AS14

BLKM9

S16

7 4

69

K11

S13S12

F7VIO

15 AMPS

31.5 - 75 AMPS

12 AMPSBLU/BRN

11.4 AMPS

RED

RED -+ BLK

BLK

BLK

BLKVIO

VIORED

RED

GRN

OR

NW

HT

WH

T/BR

N

BLK

BLK/

WH

T

WH

T

BLK/

WH

T

VIO

/BR

N K2

K3.3 AMP

BRN/WHT

.3 AMPBRN/WHT

VIO

-

BLK

B-

MOTOR-

8

S9L1

31

5 64

BLK

WH

T/G

RN

WH

T/O

RN

X21

OR

N

BLK

BLK/

YEL

WHT

B+

MOTOR+

DIRECTIONTIMER OUT

TIMER IN 1TIMER IN 2

B-

MOTOR-

8

+

REVON

OFF

2

S1031

5 64

GRN

BLK

A1

A2

B+B-

M

3F2

4

11

9

K35 6

R2

K1a K29

WHT RED

M1

GRNBLK D7

YEL/

RED

S1

BLK

BLKK10

D11

.33 AMP

H4

WHT

BLK

WHT

S11BLKWHT

15M2

14K413F3

12

39F6

30 AMPS17

K920

C1M5

C2

X5 19

BLK

C4C3M6

15 AMPS

REDF5

GRNK10

WHT

.6 AMPS

M7

M8

BLKRED

E3

WHT BLK

K12

D12

.33 AMP

WH

T

BLK

13 AMPSBLKWHTK12WHT

F8RED

C5M10

C6

K14K13

BLK

GR

N

YEL

OR

N

BRN

/WH

T

RED

WH

T

BLK

RED

WH

T

BLK

00-10

WIRING DIAGRAM (after SN1087777)

FORM NO. 56042296


00-11


A1 56409194 1 Speed Controller(BR 1000 before SN 1347810)(3800 before SN 1346764)

56409870 1 Speed Controller Note #1(BR 1000 after SN 1347809)(3800 after SN 1346763)

A2 56409376 1 Throttle Control

BT1 36VDC Battery

C1 56409690 1 Capacitor .1 MFDC2 56409690 1 Capacitor .1 MFDC3 56409690 1 Capacitor .1 MFDC4 56409690 1 Capacitor .1 MFDC5 56409690 1 Capacitor .1 MFDC6 56409690 1 Capacitor .1 MFD

D1 Diode, PolarityD2 56389265 1 DiodeD7 56389265 1 Diode

D10 DiodeD11 DiodeD12 56389265 1 Diode

E1 56392175 1 Brush Actuator Control Module Brush Turnoff Delay

E2 56392175 1 Squeegee Actuator Control Module Vacuum Turnoff Delay

E3 56409712 1 RFI Filter

F1 56168786 1 Circuit Breaker, 13Amp (aux. circuit1)F2 56263260 1 Circuit Breaker, 60Amp (wheel drive)F3 56409230 1 Circuit Breaker, 80Amp (brush motor)F4 56387328 1 Circuit Breaker, 5Amp (aux. circuit 2)F5 56454538 1 Circuit Breaker, 15Amp (presweep)F6 56452193 1 Circuit Breaker, 40Amp (vac motor)F7 56228414 1 Circuit Breaker, 3.5Amp (opt. ext scrub)F8 56454538 1 Circuit Breaker, 15Amp

(presweep dust control / after SN1157417)H1 56409503 1 Head Lamp (optional)H2 56482463 1 Strobe (optional) TSB 743H3 56482365 1 HornH4 56409232 1 Back-up Alarm (optional)

K1 56409233 1 Contactor, ReverseK2 56409233 1 Contactor, ForwardK3 56454806 1 Contactor, Main TSB 728K4 56395450 1 Contactor, BrushK9 56395452 1 Contactor, Vac Motor

K10 56395452 1 Contactor, Broom (opt. presweep)K11 56261219 1 Contactor, Pump (opt. ext. scrub)K12 56395452 1 Contactor, Dust Control

(opt. presweep / after SN1155853)K13 56416396 1 Relay, Brush Motor Low Voltage Shut-Off (opt.)K14 56416396 1 Relay, System Low Voltage Raise (opt.)

L1 56409154 1 Solenoid Valve


M1 56409033 1 Motor, Wheel DriveM2 56409126 1 Motor, BrushM3 56391627 1 Lift Actuator, BrushM4 56391627 1 Lift Actuator, SqueegeeM5 56409705 1 Motor, VacM6 56409705 1 Motor, Vac (optional)M7 56261210 1 Motor, Main Broom (opt. presweep)M8 56469530 1 Motor, Side Broom (opt. presweep)M9 56409611 1 Motor, Pump (opt. extended scrub)

M10 56409785 1 Motor, Vac Dust Control(opt. presweep / after SN1155853)

P1 56416395 1 Battery Fuel GuageP2 56393718 1 Hourmeter

R2 56454696 Resistor / Diode Assembly TSB 728

S1 56393312 1 Wand Accessory Switch (optional)S2 56301636 1 Main SwitchS3 Switch, Light (optional)S4 56409692 1 Switch, HornS5 56409613 1 Switch, SeatS6 56409384 1 Emergency Disconnect SwitchS7 56409387 1 Charger Interlock SwitchS8 56393312 1 Switch, Brush and High Speed LimitS9 56393312 1 Switch, Solution

S10 56393312 1 Switch, VacS11 56409470 1 Switch, Broom (opt. presweep)S12 56393312 1 Switch, Recycle (opt. ext. scrub)S13 56388167 1 Switch, Pump Stop (opt. ext. scrub)S14 56388167 1 Switch, Pump Start (opt. ext. scrub)S16 56503014 1 Switch, Pressure (opt. ext. scrub)

X1 56409444 1 Battery DisconnectX2 56409443 1 Charger ConnectorX3 Terminal StudX4 Seat Switch Cord ConnectorX5 Terminal StudX6 Extended Scrub Connector 2X7 Squeegee Actuator ConnectorX8 Strobe ConnectorX9 Forward Switch Connector

X10 Reverse / Squeegee Switch ConnectorX11 Brush Actuator ConnectorX12 Light ConnectorX13 Control Panel ConnectorX14 Seat Switch ConnectorX15 Float Switch ConnectorX17 Pump Motor ConnectorX18 Sweep ConnectorX19 Wand Switch ConnectorX20 Solenoid Valve ConnectorX21 Speed Control ConnectorX23 Throttle ConnectorX24 Back-up Alarm ConnectorX25 Interlock Switch ConnectorX26 Extended Scrub ConnectorX27 Pre-sweep DisconnectX28 Contactor Harness DisconnectX29 Actuator Control (E1) ConnectorX30 Actuator Control (E1) Connector

Note #1: This speed controller can only be used in conjunction with the updated brake system.

WIRING DIAGRAM (after SN1087777)

FORM NO. 56042296


BOOK E 95-3

36

352

29

4

1640

34

397

FRONT

3414

1944

4337

1

1

32

3813

1820

18

21

37

30

11

10

9

18

23

2527

24

2822

2217

26

22

28

814

39 5

4014

3

33

4212

41

631

35

3615

00-10

EXTENDED SCRUB KIT

FORM NO. 56042296


00-10

EXTENDED SCRUB KIT


56409225 1 Extended Scrub Kit* 56040516 1 Instruction Sheet1 56442003 2 P Clamp2 56459367 1 Reset Boot3 56261219 1 Relay4 56409606 1 Gasket5 56392664 1 Hose6 56323135 1 Strain Relief7 56409611 1 Pump* 56260740 1 Diaphragm Kit* 56260741 1 Valve Kit* 56503014 1 Pressure Switch* 56503030 1 Check Valve Repair Kit8 56409152 1 Elbow Barb9 56409226 1 Nipple

10 56742125 1 Elbow11 56456035 1 Strainer12 56009095 1 Lock Nut13 56459320 1 Rod14 56254142 3 Hose Clamp15 56393312 1 Extended Scrub Switch16 56228414 1 Circuit Breaker 3.5 Amp17 56462072 1 Connector, Male 3 Way18 56003268 4 Retaining Ring19 56262619 1 Hose20 56456023 1 Float21 56388167 2 Mercury Switch22 56459264 3 Term. WP Male23 56409608 2 Sleeve24 56409607 1 Tube25 56478246 1 Cable Tie26 56459263 1 Seal WP Purple27 56456027 1 Strain Relief28 56462074 2 Seal WP Green29 56409219 1 Cover30 56409220 1 Gasket31 56409434 1 Cord32 56409227 1 Base33 56409264 1 Extended Scrub Wiring Harness34 56261246 2 Elbow Barb35 56002859 2 Wsh, Flt SAE SS 1/436 56003047 2 Scr, Hex Hd SS 1/4-20 x .6237 56002900 6 Scr, Pan Phil SS 10-24 x .5038 56002836 4 Nut, Hex Nyl Loc SS 10-2439 56002916 2 Wsh, Flt SAE SS #1040 56002898 2 Scr, Pan Phil SS 10-24 x 1.0041 56002005 2 Scr, Pan Phil 6-32 x .6242 56002830 2 Nut, Hex Nyl Loc 6-3243 56002938 2 Wsh, Flt SAE SS 5/1644 56002913 2 Scr, Hex Hd SS 5/16-18 x 1.00

* 56409435 1 Cord

* = Not Shown

FORM NO. 56042296


BOOK E 95-3

28

1

FRONT

2

2

3

4

5

56

7

7

8

8

9

10

11

12

13

14

13

15

16

17

1819

20

21

22

23

23

24 24

24

25

2525

26

26

26

26

27

28

29

29

30

30

30

30

31

31

23

3233

34

35

36

37

38

39

40

4142

43

44

00-10

PRESWEEP KIT (BROOM HOUSING)

FORM NO. 56042296


46

45

4647

48

49

FRONT

00-10

PRESWEEP KIT (BROOM HOUSING)


56409786 1 Presweep Kit (Pages 50-57) Note #1

* 56040587 1 Instruction Sheet1 56755263 1 Poly V Belt2 56003240 2 Key3 56009085 1 Nut, Hex Jam 3/8-164 56261210 1 Motor5 56393601 2 Flange Bearing6 56387542 1 Sheave7 56244941 2 Bushing8 56185264 2 Flange Bearing9 56754199 1 Strain Relief

10 56475462 3 Insert11 56409296 1 Broom Housing12 56409266 1 Seal13 56409267 2 Seal Strap14 56409268 1 Rear Skirt15 56409278 2 Side Front Strap16 56409279 2 Side Skirt17 56409280 4 Side Skirt Strap18 56409282 1 Shaft19 56409283 1 Motor Bracket20 56409284 1 Sheave21 56409286 1 Belt Guard22 56300152 1 Cable Clamp23 56002221 6 Scr, Hex Hd 5/16-18 x 1.0024 56001939 6 Wsh, Flt SAE 5/16


25 56002826 8 Nut, Hex Nyl Loc Thin 5/16-1826 56002155 24 Scr, Hex Hd 1/4-20 x .7527 56002035 6 Scr, Hex Hd 5/16-18 x .6228 56151858 4 Thrust Bearing29 56002063 2 Wsh, Flt SAE 3/830 56002708 24 Nut, Hex Nyl Loc 1/4-2031 56009087 2 Nut, Hex Jam 1/4-2032 56002047 1 Scr, Hex Thd to Hd 1/4-20 x 1.2533 56009033 3 Scr, Hex Thd Form 1/4-20 x .5034 56002701 4 Nut, Hex Nyl Loc 5/16-1835 56505627 1 Main Broom36 56409466 1 Cord37 56409467 1 Cord38 56002119 3 Scr, Soc Set Loc 1/4-20 x .5039 56009088 6 Scr, Hex Hd Thd Form 1/4-20 x 1.2540 56002947 1 Scr, Hex Loc 3/8-16 x 1.0041 56009012 1 Scr, Hex Thd Form 10-24 x .3842 56002930 2 Scr, Soc Set Loc 1/4-20 x .3843 56002086 2 Scr, Soc Set Loc 5/16-18 x .2544 56002470 1 Scr, Hex Thd to Hd 3/8-16 x 2.00

56409547 1 Presweep Cart Assembly (#45-49) Note #2:

45 56409548 1 Frame46 56382566 2 Bumper47 56402940 2 Bumper48 56409555 3 Adjusting Knob49 56458838 3 Caster Wheel

* = Not Shown

Note #1: The Presweep Kit PN56409786 does not include the Presweep Cart Assembly PN56409547(Items 45-49 on this page).Note #2: The Presweep Cart Assembly is used to sit the Presweep Assembly on for storage and moving to and from the machine.

FORM NO. 56042296


BOOK E 95-3

1

2

2

3

45

6

6

7

8

9

10

11

1112

12

13

13

14

15

16

17

18

19

20

21

22

23

24

25

25

26

27

28

29

30

31

32

32

33

33

33

33

34

34

34

34

35

36

37

37

38 39

4041

41

42

43

44

45

46

47

48

49

49

50

50

51

51

5253

54

42

55

56

54

57

FRONT

00-10

PRESWEEP KIT (FRAME & HOPPER)

FORM NO. 56042296


00-10

PRESWEEP KIT (FRAME & HOPPER)


1 56300101 2 Handle2 56379298 2 Bushing3 56009002 1 Washer4 56395452 1 Solenoid

(Used in Non Dust Control Kit)5 56365002 1 Rubber Pad6 56009012 2 #10-24 x 3/8 HP-5 Screw7 56002086 1 5/16-18 x 1/4 Loc Set Screw8 56002829 1 Scr, Hex Thd Form 10-24 x .62

(Used in Non Dust Control Kit)9 56009096 4 Washer

10 56409470 1 Switch11 56244941 4 Bushing12 56185264 4 Flange Bearing13 56470173 2 Flange Bearing14 56367354 1 Collar15 56323135 4 Water Tight Strain Relief16 56009095 4 1/2-14 Lock Nut17 56481890 1 P Clamp18 56409659 1 Hopper

(Used in Non Dust Control Kit)56409803 1 Hopper

(Used in Dust Control Kit)19 56409270 1 Front Skirt20 56409271 1 Front Flap Strap21 56409297 1 Frame22 56409293 1 Strap23 56409298 1 Lift Lever24 56409657 1 Cover25 56409395 2 Strap26 56409767 1 Rod27 56409481 2 Plate28 56409484 1 Cover

(Used in Non Dust Control Kit)29 56342319 1 Cable Clamp


30 56459192 1 Hinge31 56003039 1 1/4-20 x 1/2 Loc Screw32 56002155 3 1/4-20 x 3/4 Screw33 56002098 15 1/4 Flat Washer34 56002840 14 1/4-20 Thin Nyl Loc Nut35 56002948 1 1/4-20 x 3/4 Loc Screw36 56002124 4 #10-24 x 5/8 Screw37 56001836 8 1/4-20 x 5/8 Screw38 56002063 4 3/8 Flat Washer39 56002841 4 3/8-16 Thin Nyl Loc Nut40 56002708 2 1/4-20 Nyl Loc Nut41 56009087 3 1/4-20 Jam Nut42 56002047 2 1/4-20 x 1-1/4 Screw43 56409558 1 Connector Assembly44 56409560 2 Pin45 56003140 2 5/16 x 2-3/4 Spring Pin46 56002734 2 5/16 x 1 Spring Pin47 56001821 6 1/4-20 x 7/8 Screw48 56002127 4 3/8-16 x 3/4 Bolt49 56001939 5 5/16 Flat Washer50 56001834 4 5/16-18 x 1-1/4 Bolt51 56002701 8 5/16-18 Nyl Loc Nut52 56002503 2 #10-24 x 1/2 Screw53 56001954 2 #10 Flat Washer54 56002768 4 #10-24 Nyl Loc Nut55 56409468 1 Cord56 56009033 1 Scr, Hex Thd From 1/4-20 x .50

(Used in Non Dust Control Kit)57 56002504 2 Scr, Hex 10-24 x 3/4

NOTE: See TSB 666 (Dust Control Field Kit)

FORM NO. 56042296


BOOK E 95-3

1

2

3

4

5

18

6

7

8

9

10

11

1213

14

15

16

17FRONT

00-10

PRESWEEP KIT (SIDE BROOM)

FORM NO. 56042296


00-10

PRESWEEP KIT (SIDE BROOM)


1 56409483 1 Cover Plate (without RFI filter)56409715 1 Cover Plate (with RFI filter)

2 56009033 9 1/4-20 x 1/2 HP-5 Screw3 56469530 1 Motor (without RFI filter)

56409713 1 Motor (with RFI filter)* 56471129 1 Carbon Brush Kit (for PN 56469530 & 56409713)* 56471167 1 Gear Assembly, Replacement (for PN 56469530 & 56409713)4 56367117 1 Washer5 56002947 1 3/8-16 x 1 Loc Bolt6 56409714 1 Cord7 56409467 1 Cord8 56163015 1 Strain Relief9 56475179 1 Side Broom

10 56001854 3 1/4-20 x 1/2 Screw11 56002098 15 1/4 Flat Washer12 56467522 1 Brush Holder13 56002119 4 1/4-20 x 1/2 Loc Set Screw14 56002933 4 1/4-20 x 3/8 Loc Screw15 56409302 1 Side Broom Mount (without RFI filter)

56409716 1 Side Broom Mount (with RFI filter)16 56409712 1 RFI Filter17 56002802 2 Nut, Hex Nyl Loc 8-3218 56003007 2 Scr, Hex Hd 8-32 x .50

* = Not Shown

FORM NO. 56042296


BOOK E 95-3

00-10

FRONT

1

2

3

5

6

78

9

10

11

12

13

1415

16

17

18

19

20

21

2223

24

25

26

38

27

27

28

29

30

31

32

33

34

34

36

35

4

34

37

38

39

39

PRESWEEP KIT (DUST CONTROL)

FORM NO. 56042296


01-11

PRESWEEP KIT (DUST CONTROL)


1 56409758 1 Filter Cover2 56409760 1 Filter Assy3 56409757 1 Filter Retainer4 56003419 4 Rivet, Blind5 56409768 1 Cover6 56409762 1 Vac Motor Mount7 56409765 1 Boot8 56409764 1 Plate, Cover9 56409785 1 Vac Motor* 56377001 1 Carbon Brush Set (for 56409785)

10 56409763 3 Stand-Off11 56395452 1 Solenoid (Vac Motor)12 56393560 2 Latch13 56409761 1 Hose14 56329145 1 Hose Clamp15 56409759 2 Keeper, Mount16 56393559 2 Keeper17 56385437 1 Gasket18 56323135 4 Strain Relief19 56323295 1 Hose20 56440213 1 Hose Clamp21 56409779 1 Gasket22 56391807 1 Foam, Acoustical23 56477613 1 Tie, Cable24 56209434 48" Gasket (122 cm)25 56009095 4 Nut, Conduit Lock 1/2-1426 56409773 1 Wiring Harness (Vac Motor)27 56002155 8 Scr, Hex Hd 1/4-20 x .7528 56001817 3 Scr, Hex 1/4-20 x 3.2529 56002438 4 Scr, Pan Phil Thd Form 8-32 x .5030 56002504 14 Scr, Hex Hd #10-24 x .7531 56002530 4 Scr, Hex Thd Form 1/4-20 x .3832 56009012 4 Scr, Hex Thd Form #10-24 x .3833 56009033 2 Scr, Hex Thd Form 1/4-20 x .5034 56002840 8 Nut, Hex Nyl Loc-Thin 1/4-2035 56001954 4 Wsh, Flt SAE #1036 56002768 4 Nut, Hex Nyl Loc #10-2437 56395452 1 Solenoid (Main Broom / Side Broom)38 56002098 3 Wsh, Flt SAE 1/439 56002708 3 Nut Hex Nyl Loc 1/4-20

* = Not Shown

NOTE: All Presweep Kits built after SN1155853 will come standard with dust control.

FORM NO. 56042296


BOOK E 95-3

13

FRONT

18

18

11

123

9

19

2

14

6

16

1817

108

18

5

7

61

9 4 19

1520

00-10

DUAL VACUUM MOTOR KIT

FORM NO. 56042296


01-11

DUAL VACUUM MOTOR KIT


56409245 1 Dual Vacuum Motor Kit* 56040515 1 Instruction Sheet1 56409705 1 Vacuum Motor* 56377001 1 Carbon Brush Kit (for 56409705)2 56409383 1 Motor Cover3 56409542 1 Accoustical Foam4 56409541 2 Accoustical Foam5 56409163 1 Vacuum Motor Mount6 56377475 3 Standoff7 56385437 1 Gasket8 56002956 2 5/16-18 x 3/4 Loc Bolt9 56391795 2 Standoff

10 56003039 3 1/4-20 x 1/2 Screw11 56002098 3 1/4 Flat Washer12 56002948 3 1/4-20 x 3/4 Screw13 56002005 2 #6-32 x 5/8 Screw14 56009075 2 #8-32 x 3/8 HP-5 Screw15 56009012 1 Scr, Hex Hd Th Form 10-24 x .3816 56409363 1 Tee17 56409585 1 Hose, Vacuum18 56329145 4 Hose Clamp19 56409584 2 Gasket20 56009011 1 Wsh, Int Shprf #10

* = Not Shown

FORM NO. 56042296


BOOK E 95-3

01-3

HEADLIGHT/BEACON/BACKUP ALARM KITS

FORM NO. 56042296


01-3

HEADLIGHT/BEACON/BACKUP ALARM KITS


56409631 1 Headlight Kit* 56040550 1 Instruction Sheet1 56409557 1 Headlight Guard2 56409503 1 Headlight3 56409630 1 Bracket4 56002701 1 Nut, Hex Nyl Loc 5/16-185 56002035 1 Scr, Hex 5/16-18 x .62

56409242 1 Beacon Kit* 56040512 1 Instruction Sheet1 56002124 6 Scr, Pan Phil 10-24 x .622 56482464 1 Guard3 56482463 1 Beacon TSB 7434 56002035 2 Scr, Hex Hd 5/16-18 x .625 56001939 2 Wsh, Flt SAE 5/166 56409235 1 Mount Plate7 56409496 1 Cord8 56382817 1 Strain Relief9 56002832 6 Nut, Hex Nyl Loc Thin 10-24

56409244 1 Back-Up Alarm Kit* 56040514 1 Instruction Sheet1 56409232 1 Back-Up Alarm2 56409538 2 Terminal Insulator3 56409495 1 Wire Assembly4 56009062 2 Scr, Pan Phil Thd Form 1/4-20 x .50

* = Not Shown

FORM NO. 56042296


BOOK E 95-3

00-10

LIFT SLING/OVERHEAD GUARD/FOOT GUARD KITS

FORM NO. 56042296


00-10

LIFT SLING/OVERHEAD GUARD/FOOT GUARD KITS


56409569 1 Lift Sling Kit* 56040521 1 Instruction Sheet1 56409571 1 Lift Bar2 56015656 1 Decal, Warning Lifting3 56491726 4 Bushing4 56003022 4 1/2-13 x 1-1/4 Bolt5 56002168 4 1/2 Flat Washer6 56409570 4 Sling Cable

56409241 1 Overhead Guard Kit* 56040511 1 Instruction Sheet1 56409218 1 Overhead Guard2 56001879 6 1/2 Flat Washer3 56003083 6 1/2-13 x 1 Loc Bolt

56409508 1 Foot Guard Kit* 56040518 1 Instruction Sheet1 56409509 1 Foot Guard2 56002063 1 3/8 Flat Washer3 56003040 1 3/8-16 x 5/6 Loc Bolt

* = Not Shown

FORM NO. 56042296


BOOK E 95-3

00-10

VACUUM WAND CADDY KIT

FORM NO. 56042296


00-10

VACUUM WAND CADDY KIT


56409694 1 Vacuum Wand Caddy Kit Note #1* 56040570 1 Instruction Sheet1 56329062 1 Hose2 56301339 1 Coupler3 56205114 1 Tool4 56393312 1 Wand Switch5 56409562 1 Switch Cover6 56409563 1 Wand (2-piece)7 56409693 1 Cord (female socket connector)8 56015654 1 Decal, Wand Switch9 56402940 4 Bumper

10 56409565 1 Wand Caddy11 56323135 1 Strain Relief12 56009095 1 1/2-14 Lock Nut13 56204536 1 Extension, Coupler14 56009033 2 1/4-20 x 1/2 HP-5 Screw

* = Not Shown

Note #1 The earlier PN 56409561 Vacuum Wand Caddy Kit used a different item (7) cord connector PN 56409564 which used a male pin connector end.

FORM NO. 56042296


BOOK E 95-3

00-10

INDUSTRIAL KIT / FRONT PANEL KIT

FORM NO. 56042296


00-10

INDUSTRIAL KIT / FRONT PANEL KIT


56409591 1 Industrial Kit* 56040531 1 Instruction Sheet1 56409335 8 Roller Bumper2 56002734 2 Pin, Spring .31 x 13 56003140 2 Pin, Spring .31 x 2.754 56409560 2 Pin5 56409592 4 Pin6 56003266 8 Retaining Ring7 56409596 1 Rear Guard8 56409595 1 Front Guard

* = Not Shown

56409603 1 Front Panel Kit (3800 only)* 56040532 1 Instruction Sheet1 56030008 1 Decal, Advance2 56409602 1 Front Panel

* = Not Shown

FORM NO. 56042296


BOOK E 95-3

We manufacture brushes and pad holders that will give you the best possible performance between machine and floor.Following are descriptions of the materials and their applications when used on the BR 1000.

Union Mix: Medium grade natural fibers for polishing finished floors with standard-speed equipment. Recom-mended for use in place of white pads.

ProLite: Bristles are made from light-duty polypropylene for general scrubbing when you do not want toscratch or remove finish from the floor. Recommended for use in place of red pads.

Prolene: Polypropylene material for medium-duty scrubbing on concrete, terrazzo and vinyl floor tile. Rec-ommended for use in place of green or blue pads.

Magna Grit: For extreme heavy-duty scrubbing or stripping of floors. This brush has extra large diameter siliconcarbide grit impregnated synthetic bristles. Recommended for use in place of black pads.

Dyna Grit: For aggresive, heavy-duty scrubbing or stripping of floors. Recommended for use in place of brownpads.

MidLite Grit: For general purpose scrubbing of sealed or unsealed concrete, stone, terrazzo, quarry tile andother resilient hard floor surfaces. Recommended for use in place of green or blue pads.

MidGrit: For general purpose scrubbing when you need a lighter action for sealed or unsealed concrete,stone, terrazzo, quarry tile and other resilient hard floor surfaces. Recommended for use in placeof green or blue pads.

AgLite Grit: For light scrubbing when used wet; buffing or polishing when used dry on urethane coated, sealedconcrete or other resilient hard surface floors. Recommended for use in place of red or white pads.

Short TrimPad Holder: Made with a structural foam block and center ring for correct pad centering. It has a "shower feed"

design for getting solution to the floor.

Ref. No.: 56505796 - Union Mix56505794 - Prolene56505792 - Dyna Grit56505797 - MidGrit56505790 - Short Trim Pad Holder56505795 - ProLite56505791 - Magna Grit56505798 - MidLite Grit56505793 - AgLite Grit

00-10

BRUSH / DISC SELECTOR GUIDE

DANMARKNilfisk-Advance Nordic A/SSognevej 25 - Box 344DK-2605 Broendby� 43 23 83 50 – Fax 43 42 15 95

NORGENilfisk-Advance ASEnebakkvn, 119, 0680 Oslo, Postboks 196, Manglerud,0612 Oslo� 22 08 63 50 – Fax 22 08 63 63Distriktsrepresentanter over hele landet

SVERIGENilfisk-Advance ABSjöbjörnsvägen 5, 117 67 Stockholm� 085 55 944 00 – Fax 085 55 944 30

FINLAND/ SUOMIBERNER Ltd. Facotek DepartmentEtäleranta 4B, 00130 Helsinki� +358 9 1345 1382

AUSTRALIANilfisk-Advance Pty. Ltd.48 Egerton StreetSilverwater NSW 2128� (02) 8748 5905 – Fax (02) 9648 2711Customer Responce Centre:� 1 800 011 013

BELGIQUE / BELGIË/ LUXEMBOURGNilfisk-Advance s.a./n.v.Doornveld/ Sphere Business ParkIndustrie Asse 3, nr 11 – bus 411731 Zellik-Asse� (02) 467.60.50 Fax (02) 463.44.16

CANADANilfisk-Advance Ltd.396 Watline AvenueMississauga, Ontario L4Z 1X� (905) 712-3260 – Fax (905) 712-3255

DEUTSCHLANDNilfisk-Advance AGSiemensstraße 25-2725462 Rellingen� (041 01) 3990 – Fax ( 04101) 399191

Zentraler Kundenservice� für die Industrie: 0180 535 67 97� Institutionen und Gebäudereiniger: 0180 500 11 70

FRANCENilfisk-Advance S.A.BP 24691944 Courtaboeuf Cedex� (01) 69.59.87.00 Télécopie (01) 69.59.87.01

HONG KONGNilfisk-Advance Ltd.2001, 20/F HK Worsted MillsIndustrial Building31-39 Wo Tong Tsui StreetKwai Chung, N.T.� 2427 59 51 – Fax 2487 5828

IRELANDNilfisk-Advance Ltd.28 Sandyford Office ParkDublin 18� +353 1 2943838 – Fax +353 1 2943845

JAPANNilfisk-Advance Inc.3-4-9 Chigasaki MinamiTsuzuki-Ku Yokohama 224 0037� 045-942-7741 – Fax 045-942-6545

MALAYSIANilfisk-Advance Sdn BhdLot 2, 1st. FloorLorong 19/1A46300 Petaling JayaSelangor Darul Ehsan� 03-7568188 / 03-7568189 / 03-7568388 – Fax 03-7566828

NEDERLANDNilfisk-Advance B.V.Flevolaan 7, Postbus 3411380 AH Weesp � 0294-462121 – Fax 0294-430053

NEW ZEALANDNilfisk-Advance Limited477 Great South Road, PenroseAuckland� (09) 525 0092 – Fax (09) 525 6440

SCHWEIZ / SUISSENilfisk-Advance AGRingstrasse 19, 9533 Kirchberg/Wil� 719 23 52 83 – Fax 719 23 84 44

SINGAPORENilisk-Advance Pte. Ltd.22, Woodlands Industrial Park E1Singapore 757740� (65) 759 9100 – Fax (65) 759 9133

TAIWANNilfisk-Advance Ltd.1 F, No.23, Lane 132, Sec. 2Ta An Road, Taipei� 700 22 68 – Fax 784 08 43

UNITED KINGDOMNilfisk-Advance LimitedNewmarket RoadBury St. EdmundsSuffolk IP 33 3SR� (01284) 763163 – Fax (01284) 750562

USANilfisk-Advance Inc.14600 21st Avenue NorthPlymouth, MN 55447-3408� +1 800 989 2235 – Fax 1 800 989 6566

Nilfisk-Advance of America, Inc.300 Technology DriveMalvern, PA 19355� (610) 647 647-6427

ÖSTERREICHNilfisk-Advance GmbHVorarlberg Allee 461230 Wien� 1 616 58 30 – Fax 1 616 58 30 40

ESPAÑANilfisk-Advance, S.A.Torre D’AraPasseig del Rengle, 5 PI.9-10E-08302 – Mataró (Barcelona)� Tel. 93 741 24 00 – Fax: 93 757 80 20

Central atención al cliente: 902 200 [email protected] – www.nilfisk-advance.comDistribuidores y Servicio Técnico en toda España yAndorra

ITALIANilfisk-Advance Italia SpaLocalità Novella Terza26862 Guardamiglio (LO)Italy� +39 0377 414067-54 – Fax +39 0377 414097www.nilfisk-advance.com

PORTUGALNilfisk-Advance Lda.Rua Cândido de Figueiredo, 91-i, 1500-133 LISBOA� 01/7784142 – Fax 01/7785613Porto 02/526766 – Fax 02/520739Açores 096/628092/3 – Fax 096/628129Madeira 091/228965 – Fax 091/228796

GREECEEmbiom S.A.§Â�Ê. µÔùÏÈ·ÁÌ¤ÓË� 60∞ÚÁùÚÔ�ÔÏË164 52 ∞õ�Ó·☎ 9950613 - Fax 9951680

www.nilfisk-advance.com © 2

003

Prin

ted

in U

SA

Material composition of the Nilfisk BR 1000

Nylon Vinyl CoveredUrethane Foam

PVC

Polyethylene CopolyesterPolypropylene

Polyethylene

Polyethylene

Powder Painted Steel

Nitrile Rubber

Polyethylene


Gum Rubber(Brush Skirts)

Gum Rubber

Polyurethane


Polyethylene

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